R. Aram; M. Abdollahi; P. Pourghahramani; M. Mohseni; A. Khodadadi Darban
Abstract
In this research work, the solubility of sphalerite concentrate due to mechanical activation in planetary ball mill in both the wet and dry modes is investigated, and the parameters of mean particle size, BET specific surface area, SEM, and XRD are analyzed. The results of the particle size analysis ...
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In this research work, the solubility of sphalerite concentrate due to mechanical activation in planetary ball mill in both the wet and dry modes is investigated, and the parameters of mean particle size, BET specific surface area, SEM, and XRD are analyzed. The results of the particle size analysis and BET specific surface area show that the size of particles for the non-activated sample decrease from 51 to 30 microns but the BET specific surface area increase from 0.17 m2/g to 1.03 m2/g for the residue and feed samples. In the wet and dry mode mechanical activation, the mean particle size and BET specific surface area in the residue samples are reduced relative to the leaching feed. The results of the micro-structure characterization also show that the amorphization of the residue compared to the leaching feed increases in both modes of mechanical activation. The crystallite size and lattice strain of the activated samples in the residue increase and decrease compared to the leaching feed, respectively.
H. Ebadi; P. Pourghahramani; B. Nemati akhgar
Abstract
Structural changes of mechanically-activated ilmenite during milling by a planetary mill are monitored and determined as a function of the milling time. The maximum specific BET surface area of 10.76 m2/g is obtained after 150 min of milling. The results obtained indicate that agglomeration of the particles ...
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Structural changes of mechanically-activated ilmenite during milling by a planetary mill are monitored and determined as a function of the milling time. The maximum specific BET surface area of 10.76 m2/g is obtained after 150 min of milling. The results obtained indicate that agglomeration of the particles occurs after 45 min of milling. The maximum X-ray amorphization degree of ca. 95% has been calculated after 150 min of milling. Estimation of the stored energy reveals that the X-ray amorphization degree has a dominant contribution to the excess enthalpy of the activated materials. The surface-weighted crystallite size in the ground ilmenite reaches 4.45 nm, which corresponds to the volume-weighted crystallite size of 8 nm and 11.18 nm obtained by the Williamson-Hall and Rietveld methods, respectively. After 150 min of mechanical activation, the root mean square strain, , increases to 0.78%, which corresponds to the strains of 1.43% and 1.04% obtained from the Williamson-Hall and Rietveld methods, respectively. Reduction in the crystallite size leads to the contraction of the ilmenite unit cell after 150 min. The reaction rate constant of the ilmenite dissolution increases by over 58 times after 150 min of milling. Activation energy of the dissolution reaction decreases from 57.45 kJ/mol to 41.09 kJ/mol after 150 min of milling.
Mineral Processing
H. Ebadi; P. Pourghahramani; E. Dehgani; M. Ganjeh
Abstract
In this work, the effects of temperature, acid concentration, and mechanical activation on dissolution of ilmenite were studied using the statistical design of experiment technique. Mechanical activation was carried out using a planetary ball mill in dry mode, and the resulting structural changes were ...
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In this work, the effects of temperature, acid concentration, and mechanical activation on dissolution of ilmenite were studied using the statistical design of experiment technique. Mechanical activation was carried out using a planetary ball mill in dry mode, and the resulting structural changes were characterized by the particle size analysis, specific surface area measurements, and X-ray diffraction method. The results obtained indicated that intensive milling led to a significant decrease in the ilmenite particle size and that after 20 minutes, particles tended to agglomerate. However, after 90 minutes, the BET specific surface area increased to 9.36 m2/g. In addition to surface changes, mechanical activation led to intense changes and disorders in the crystal structure of ilmenite as amorphization degree increased to 94.30% and the volume weighted crystallite size and lattice strain changed from 346 nm and 0.13% to 14 nm and 1.44%, respectively. The results of the dissolution tests in the form of experimental design indicated that a suitable model could fit the experimental data in 95% confidence level. The coefficient factors for acid concentration, mechanical activation, and temperature were 3.75%, 33.04%, and 9%, respectively. Mechanical activation had the highest effect on titanium extraction in comparison to the other factors involved. Also in addition to its dominant effect on ilmenite dissolution, it also weakened the temperature effect. However, the results of the kinetic tests proved that mechanical activation led to promotion of the temperature effect on increasing the dissolution reaction rate in the initial stages. Finally, a dissolution yield of more than 98% was achieved through 90 minutes of activation at 95° C and 55 wt.% acid concentration.
Mineral Processing
H. Shadi Naghadeh; M. Abdollahy; A. Khodadadi Darban; P. Pourghahramani
Abstract
The Esfordi phosphate concentrate mainly contains fluorapatite, monazite, and xenotime as rare earth element (REE) minerals, accounting for 1.5% of rare earth metals. The monazite and xenotime minerals are refractory and their decomposition is only possible at high temperatures. Thus mechanical activation ...
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The Esfordi phosphate concentrate mainly contains fluorapatite, monazite, and xenotime as rare earth element (REE) minerals, accounting for 1.5% of rare earth metals. The monazite and xenotime minerals are refractory and their decomposition is only possible at high temperatures. Thus mechanical activation was used in the present work for this purpose. After 90 minutes of mechanical activation, the X-ray amorphization phase and the maximum BET surface area were increased to 93.4% and 8.4 m2/g, respectively. The Williamson-Hall plot indicated that the crystallite size was decreased and the lattice strain was increased as a function of the milling intensity. A volume-weighted crystallite size of 64 nm and a lattice strain of 0.9% were achieved from the mechanically activated sample for 90 minutes. The leaching efficiency of REEs with 32% nitric acid at 85 °C was increased from 25% for the initial sample to about 95% for the activated samples. The first stage reaction rate constants for La, Nd, and Ce were increased from 8 × 10-7, 9 × 10-7,and 6 × 10-7 for the initial sample to 1.3 × 10-3, 9 × 10-4, and 7 × 10-4 for the mechanically activated samples at 60 °C, respectively. Also the apparent activation energy for La, Nd, and Ce for the initial sample was found to be about 210, 231, and 229 kJ/mol, which were decreased to 120, 91, and 80 kJ/mol, respectively, after 20 minutes of mechanical activation in an argon atmosphere. The results obtained suggested mechanical activation as an appropriate pre-treatment method for dissolution of REEs from phosphate concentrates containing refractory REE minerals at a lower cost and a higher recovery rate.