Mine Economic and Management
Mahdi Pouresmaieli; Mohammad Ataei; Ali Nouri Qarahasanlou; Abbas Barabadi
Abstract
The mining industry operates in a complex and dynamic environment and faces many challenges that can negatively affect sustainable development goals. To avoid these effects, mining needs to adopt strategic decisions. Therefore, it requires effective decision-making processes for resource optimization, ...
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The mining industry operates in a complex and dynamic environment and faces many challenges that can negatively affect sustainable development goals. To avoid these effects, mining needs to adopt strategic decisions. Therefore, it requires effective decision-making processes for resource optimization, operational efficiency, and sustainability. Multicriteria decision-making methods (MCDM) have been considered valuable decision-support tools in the mining industry. This article comprehensively examines MCDM methods and their applications in the mining industry. This article discusses the basic principles and concepts of MCDM methods, including the ability to prioritize and weigh conflicting, multiple criteria and support decision-makers in evaluating diverse options. According to the results, 1579 MCDM articles in mining have been published from the beginning to April 15, 2023, and a scientometric analysis was done on these articles. In another part of this article, 19 MCDM methods, among the most important MCDM methods in this field, have been examined. The process of doing work in 17 cases of the reviewed methods is presented visually. Overall, this paper is a valuable resource for researchers, mining industry professionals, policymakers, and decision-makers that can lead to a deeper understanding of the application of MCDM methods in mining. By facilitating informed decision-making processes, MCDM methods can potentially increase operational efficiency, resource optimization, and sustainable development in various mining sectors, ultimately contributing to mining projects' long-term success and sustainability.
Alireza Dolatshahi; Ali Nouri Qarahasanlou
Abstract
Engineers use various methods to evaluate the performance of concrete structures under dynamic loads, including numerical simulations, laboratory experiments, and field tests. By combining the results of these methods, the engineers can develop a comprehensive understanding of the behavior of concrete ...
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Engineers use various methods to evaluate the performance of concrete structures under dynamic loads, including numerical simulations, laboratory experiments, and field tests. By combining the results of these methods, the engineers can develop a comprehensive understanding of the behavior of concrete structures under dynamic loads and use this information to design more resilient structures capable of withstanding these loads. In this work, four models of the concrete lining of the circular tunnel are simulated to investigate the effect of the pre-cracked in the tunnel's concrete lining under an internal explosion loading. A crack in three different locations at angles of 0, 45, and 90 on the horizontal axis of the tunnel is investigated and analyzed. The coupled Eulerian-Lagrangian method and the constitutive behavior, such as concrete damage plasticity for concrete and Drucker-Prager for soil, allows a more accurate simulation of the internal explosion loading scenario. The selection of Trinitrotoluene and the Jones-Wilkins-Lee equation of state for the explosive provides a realistic representation of the behavior of the explosive material. The modeling results show that in an internal explosion, by examining three different locations of a crack in the concrete, the occurrence of a crack in the crown of the tunnel is more critical than two crack locations. Hence, the existence of a crack with a length of 100 cm and a depth of 15 cm in the crown of the tunnel increases the tensile damage zone by 16.59% compared to the case where there is no crack.
Ali Nouri Qarahasanlou; Abbas Barabadi; Meisam Saleki
Abstract
Implementing maintenance protocols for industrial machinery is essential since a well-thought-out plan may support and improve machinery dependability, production quality, and safety precautions. Implementing a maintenance plan that considers the equipment's actual functional behavior and the effects ...
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Implementing maintenance protocols for industrial machinery is essential since a well-thought-out plan may support and improve machinery dependability, production quality, and safety precautions. Implementing a maintenance plan that considers the equipment's actual functional behavior and the effects of failures will be easier and more practical. Engineers must consider environmental conditions when studying in hostile environments such as mine. The major goal of this study is to create a mining equipment maintenance program that is as effective as possible while incorporating risk and performance indicators and taking environmental factors into account. The study uses the “reliability-centered maintenance” method, which combines the reliability operating index and risk. The Cox model also includes the risk factors associated with environmental conditions in the reliability analysis. The proposed approach was implemented in a 5-758 Komatsu dump-truck case study at the Sungun copper mine in Iran. The reliability-centered maintenance approach is implemented for dump-truck in three scenarios based on risk factors: 1- baseline, 2- First semi-annual, cheap maintenance, and 3- second semi-annual, expensive maintenance. All failure modes are low-risk, making corrective maintenance appropriate. In Scenario 1, electrical-electrical, electrical-start, mechanical, and pneumatic-related failures are low-risk, making corrective maintenance suitable. In Scenario 2, corrective maintenance is recommended for pneumatic-related failure. In Scenario 3, the fuel-related failure has a high criticality number and failure intensity, indicating a high-risk situation. Time-based preventive maintenance is the most appropriate strategy for this scenario.
A. Nouri Qarahasanlou; M. Ataei; R. Shakoor Shahabi
Abstract
Whether directly in the form of expenses or indirectly, the objective of maintenance in the mining industry is self-evident in time losses and loss of production. In this paper, the reliability-based maintenance is examined with a different insight than before. The system goes back to the Good As New ...
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Whether directly in the form of expenses or indirectly, the objective of maintenance in the mining industry is self-evident in time losses and loss of production. In this paper, the reliability-based maintenance is examined with a different insight than before. The system goes back to the Good As New (GAN) state or too Bad As Old (BAO) maintenance state; why so, the maintenance of the system shifts to the midrange state. On the other hand, the implementation of repairs is strongly influenced by the environmental factors that are known as the “risk factors”. Therefore, an analysis requires a model that integrates two basic elements: (1) incompleteness of the maintenance effect and (2) risk factors. Thus, an extensive proportional hazard ratio model (EPHM) is used as a combination of the Proportional Hazard Model (PHM) and the Hybrid Imperfect Preventive Maintenance model (HIPM) in order to analyze these elements. In this regards, four different preventive maintenance strategies are proposed. All four strategies are time-based including constant interval or periodic (the first and second strategies) and cyclic interval (the third and fourth strategies). The proposed method is applied for a Komatsu HD785-5 dump-truck in the Songun copper mine as a case study. The PM intervals with a mean value of risk factors for the four activities to reach the 80% reliability for the first and second strategies are about 5 and 48 hours. These intervals for the third strategy are calculated as 48.36, 11.58, 10.25, and 9.035, and for the fourth strategy are 5.06, 4.078, 3.459, and 1.92.
Exploitation
R. Razzaghzadeh; R. Shakoor Shahabi; A. Nouri Qarahasanlou
Abstract
The appropriate operating of mining machines is affected by both the executive and environmental factors. Considering the effects and the related risks lead to a better understanding of the failures of such machines. This leads to a proper prediction of the reliability parameters of such machines. In ...
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The appropriate operating of mining machines is affected by both the executive and environmental factors. Considering the effects and the related risks lead to a better understanding of the failures of such machines. This leads to a proper prediction of the reliability parameters of such machines. In this research work, the reliability and maintainability analysis of the loading and haulage machines in the Sungun Copper Mine, considering the repair condition as multiple repairable units, was performed. For this purpose, the data necessary for the loading and haulage equipment including 2 loaders and 8 dump trucks for a 15-month period was collected and categorized in 10 operational units after the system and sub-systems of the department were determined. Initially, the time between failures (TBFs) and time to repair (TTR) for each unit was calculated. Then 20 sub-systems were developed. Primarily, the Stata software was utilized to carry out the heterogeneity test for all the sub-systems. In consequence, most of the sub-systems were regarded as the heterogeneous ones, except for 7 of them including the dump truck units 1, 2, 3, 4, 5, 7, and 8 in TBFs. Hence, "PHM" that is a covariate-based model displayed the heterogeneous group. Its reliability function was also estimated. For the next step, the trend tests were done on the non-heterogeneous sub-systems by means of the Minitab software. The homogeneous sub-systems with failure trend were modeled by “NHPP”. Afterwards, the non-trended sub-systems formed the data group. Later, the correlation tests were modeled by “HPP”. Finally, the reliability and maintainability functions were calculated with the 95% confidence level.
A. Nouri Qarahasanlou; M. Ataei; R. Khaolukakaie; B. Ghodrati; M. Mokhberdoran
Abstract
The life cycle cost of a system is influenced by its maintainability. Maintainability is a design parameter, whose operational conditions can affect it significantly. Hence, the effects of these operational conditions should be quantified early in the design phase. The proportional repair model (PRM), ...
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The life cycle cost of a system is influenced by its maintainability. Maintainability is a design parameter, whose operational conditions can affect it significantly. Hence, the effects of these operational conditions should be quantified early in the design phase. The proportional repair model (PRM), which is developed based on the proportional hazard model (PHM), can be used to analyze maintainability considering the effects of the operational conditions. In PRM, the effects of the operational conditions are considered to be time-independent. However, this assumption may not be valid for some cases. The aim of this paper is to present an approach for prediction of the maintainability performance of the mining facilities considering the time-dependent influencing factors. The stratified Cox regression method (SCRM) is used to determine maintainability in the presence of time-dependent covariates for fleet vehicles operating in Sungun Copper Mine, Iran.
