Mineral Processing
Chourouk MENIAI; Mohamed BOUNOUALA; Raouf CHAABIA; CHAHRA SIFI; Rim AMATA
Abstract
Phosphate mining at Djebel Onk (Tébessa, Algeria) generates large volumes of solid wastes that occupy land, release dust, and contaminate surrounding environments. This study aims to characterize and valorize two types of dry tailings, namely +15 mm screening rejects and fines from pneumatic separation ...
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Phosphate mining at Djebel Onk (Tébessa, Algeria) generates large volumes of solid wastes that occupy land, release dust, and contaminate surrounding environments. This study aims to characterize and valorize two types of dry tailings, namely +15 mm screening rejects and fines from pneumatic separation (TSV), in order to reduce their environmental impact and recover residual phosphate. Samples were analyzed using particle size distribution, atomic absorption spectrometry (AAS), X-ray diffraction (XRD), and scanning electron microscopy coupled with energy-dispersive spectroscopy (SEM/EDS). Treatment tests included calcination (laboratory furnace, 700–1000 °C, 15–30 min) and direct flotation (Denver-type cell, with oleic acid and phosphoric acid as reagents).The results show that the +15 mm rejects and TSV fines contain 21.42 % and 23 % P₂O₅, respectively, while the richest fraction (-0.5 + 0.25 mm) reaches 28.99 % P₂O₅ with 1.01 % MgO. Calcination at 1000 °C for 30 minutes produced concentrates with 33.51 % P₂O₅ and near-complete CO₂ removal, whereas direct flotation yielded concentrates of ≈ 30 % P₂O₅ with MgO < 1 %. The novelty of this work lies in the combined application of calcination and flotation, which demonstrates their complementarity for efficient recovery of phosphate from dry tailings. These results confirm the potential for phosphate valorization while reducing environmental impacts and supporting more sustainable mining practices.Keywords: Phosphate, mining wastes, calcination, flotation, environmental management, Djebel Onk
