Ali Nouri Qarahasanlou; Abbas Barabadi; Meisam Saleki
Abstract
Implementing maintenance protocols for industrial machinery is essential since a well-thought-out plan may support and improve machinery dependability, production quality, and safety precautions. Implementing a maintenance plan that considers the equipment's actual functional behavior and the effects ...
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Implementing maintenance protocols for industrial machinery is essential since a well-thought-out plan may support and improve machinery dependability, production quality, and safety precautions. Implementing a maintenance plan that considers the equipment's actual functional behavior and the effects of failures will be easier and more practical. Engineers must consider environmental conditions when studying in hostile environments such as mine. The major goal of this study is to create a mining equipment maintenance program that is as effective as possible while incorporating risk and performance indicators and taking environmental factors into account. The study uses the “reliability-centered maintenance” method, which combines the reliability operating index and risk. The Cox model also includes the risk factors associated with environmental conditions in the reliability analysis. The proposed approach was implemented in a 5-758 Komatsu dump-truck case study at the Sungun copper mine in Iran. The reliability-centered maintenance approach is implemented for dump-truck in three scenarios based on risk factors: 1- baseline, 2- First semi-annual, cheap maintenance, and 3- second semi-annual, expensive maintenance. All failure modes are low-risk, making corrective maintenance appropriate. In Scenario 1, electrical-electrical, electrical-start, mechanical, and pneumatic-related failures are low-risk, making corrective maintenance suitable. In Scenario 2, corrective maintenance is recommended for pneumatic-related failure. In Scenario 3, the fuel-related failure has a high criticality number and failure intensity, indicating a high-risk situation. Time-based preventive maintenance is the most appropriate strategy for this scenario.
