Mineral Processing
Faraz Soltani; Hadi Naghavi; Hossna Darabi; Arsalan Parvaneh; Mobin Chagh Siah
Abstract
The main objective of the present study is to evaluate the feasibility of using gravity separation methods, including heavy bromoform liquid, spiral, and shaking table, for the primary concentration of gold from low-grade Siah Jangal ore (Sistan and Baluchistan Province, Iran). Characterization studies ...
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The main objective of the present study is to evaluate the feasibility of using gravity separation methods, including heavy bromoform liquid, spiral, and shaking table, for the primary concentration of gold from low-grade Siah Jangal ore (Sistan and Baluchistan Province, Iran). Characterization studies indicated that gold is mainly present as inclusions or within the lattice of pyrite and siderite minerals. For this reason, the potential of gravity separation methods using bromoform heavy liquid with a density of 2.89 g/cm³ was initially investigated in three size fractions: +1180, -1180+500, and -500 µm, where the maximum grade of 2.78 g/t with a recovery of 76.7% was obtained. The results showed that in coarser size ranges, both the grade and recovery of gold decreased. In spiral tests, the highest grade and recovery of gold were 2.33 g/t and 62.58%, respectively. The results of the shaking table experiments showed that, given a concentrate-to-feed weight ratio of 12%, a grade of 2.54 g/t could be achieved with a recovery of 73.81%, which, by eliminating a significant amount of tailings (about 88% of the feed), significantly reduces the operating expenses of subsequent processes (including flotation, oxidation, and leaching). It can be concluded that gravity methods, especially the shaking table, can serve as low-risk, low-cost, and environmentally friendly approaches for concentrating low-grade gold ores.
Mineral Processing
Mona Mohamed Fawzy; Mahinaz Shawky; Ahmed Ismail; Mostafa Bayoumi; Hassan Shahin; Bahaa Emad; Ahmed Orabi; Gehan Ali; Ahmed Abdelmouty; Mohamed Diab
Abstract
In response to rising global demand for critical minerals and the need for environmentally responsible resource utilization, this study explores sustainable recovery methods from low-grade placer deposits in the Wadi Rahba area along the Southern Coast of the Red Sea of Egypt. The focus is on the beneficiation ...
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In response to rising global demand for critical minerals and the need for environmentally responsible resource utilization, this study explores sustainable recovery methods from low-grade placer deposits in the Wadi Rahba area along the Southern Coast of the Red Sea of Egypt. The focus is on the beneficiation of ilmenite and titanite as primary valuable minerals. Twenty-eight samples, including a composite technology sample, were analysed using XRD, SEM-EDX, and ED-XRF techniques. Results indicate that total heavy mineral (THM) content ranges from 4.5% to 17.7%, averaging approximately 10%, with 11% in the composite sample. Identified valuable minerals include titanite, ilmenite, leucoxene, zircon, magnetite, and rutile, alongside high concentrations of heavy silicate minerals such as epidote, pyroxene, and amphiboles. Estimated contents are 0.44 wt.% titanite, 0.15 wt.% ilmenite, and trace amounts of zircon (0.04 wt.%), spessartine (0.01wt.%), and magnetite (0.29 wt.%). To enhance recovery, a combination of gravity separation (Wilfley shaking table) and magnetic separation techniques (LIMS and HIMS) were applied. These methods effectively concentrated titanite and ilmenite, achieving recovery rates of 85.08% and 79%, respectively. The findings highlight the potential for economically viable extraction from low-grade sources using environmentally sustainable physical upgrading techniques.
Mineral Processing
M. Diab; M. Abu El Ghar; I. Mohamed Gaafar; A. H. Mohamed El Shafey; A. Wageh Hussein; M. Mohamed Fawzy
Abstract
In this work we are concerned with the potentiality of using mineral processing for raising the grade of the valuable heavy minerals (VHMs) from the Quaternary stream sediments of Wadi and Delta Sermatai located on the southern coast of the Red Sea, Egypt. A rigorous understanding of the chemical and ...
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In this work we are concerned with the potentiality of using mineral processing for raising the grade of the valuable heavy minerals (VHMs) from the Quaternary stream sediments of Wadi and Delta Sermatai located on the southern coast of the Red Sea, Egypt. A rigorous understanding of the chemical and mineralogical characteristics of the studied samples is a prerequisite for the selection and development of the physical processing used in order to produce a high-grade concentrate. For this purpose, the grain size distribution analysis, heavy liquid separation tests as well as XRF, and SEM analysis are performed. The magnetite, ilmenite, garnet, zircon, rutile, apatite, sphene, pyrolusite, celestine, and heavy green silicates are the valuable heavy minerals recorded in the studied samples; but their quantity varies between Wadi and Delta. The upgrading experiments are performed via a shaking table in conjunction with the low and high-intensity magnetic separator in order to obtain the high-grade concentrates from the valuable heavy minerals, and after applying the optimum separation conditions, the total heavy mineral (THM) assay increase from 8.32% to 46.04% for Wadi Sermatai, while for Delta Sermatai increase from 8.37% to 50.13% into 8.89% and 9.59%, respectively, by mass yield. The THM recovery values reach 66.84% for Wadi Sermatai and 67.23% for Delta Sermatai. After the results of the chemical analysis of the concentrates, it is proved that the Sermatai area is considered as a potential source for some economic elements such as Fe, Ti, Zn, Zr, Cr, V, and Sr.
A Atrafi; H Hodjatoleslami; Mohammad Noaparast; Z Shafaei; A Ghorbani
Abstract
This study aimed to explore concentration of a low grade sulfide-oxide lead-zinc sample containing 2.3% Pb, 1.91% Zn taken from Changarzeh mine, South Natanz, Iran. The effects of different parameters such as type and dosage of collector, milling retention time, dosage of sodium sulfur and its preparation ...
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This study aimed to explore concentration of a low grade sulfide-oxide lead-zinc sample containing 2.3% Pb, 1.91% Zn taken from Changarzeh mine, South Natanz, Iran. The effects of different parameters such as type and dosage of collector, milling retention time, dosage of sodium sulfur and its preparation time, application of sodium silicate, pH and solid content were investigated in relation to flotation efficiencies. Optimum experiment was carried out in cumulative flotation with 200g/t KAX as collector, 2000g/t Na2S, 500g/t sodium silicate, 30g/t MIBC and at pH=10. This test yielded 94% of lead recovery under optimum condition performance, and a concentrate with 70%Pb was produced through cleaning stages. Eighteen minutes was found to be the optimum time for lead flotation in laboratory scale. Application of gravity method for the production of a middle product was also considered. For shaking table the effect of table slope and water flowrate and for jig the effect of water flowrate and frequency were studied. Gravity separation by shaking table resulted in a concentrate with 46%Pb and 80% recovery, so shaking table could be proposed for production of pre-concentrate.
