Document Type : Original Research Paper

Authors

1 Mining Engineering Department, Indian Institute of Technology Kharagpur, West Bengal, India

2 Adriyala Longwall Project, Singareni Collieries Company Limited, Telangana, India

Abstract

The installation gallery/set-up room of a longwall panel is driven for installation of the longwall face machineries to start the extraction of coal from the longwall panel. The width of the installation gallery is 8 to 9 m. This gallery needs to be stabilized till the face machineries to be deployed from the driving of the room as it required to stand more than 8 to 10 months and develop the high stress concentration, roof-to-floor convergence and yield zone in the roof and sides. Hence, in this study, a deep longwall mine of India is considered to analyze the behavior of set-up room. For this, a total of twelve 3D numerical models are developed and analyzed considering Mohr’s-Coulomb failure criterion. Three panels located at 417, 462, 528 m having three different widths (8, 10 and 12 m) of set-up rooms are examined. The width of the set-up room is taken based on the length of the shield support. The results in terms of vertical stress distribution, vertical displacement, roof-to-floor convergence, plastic strain and yield zone distribution are presented.

Keywords

Main Subjects

[1]. Barczak, TM., Tadolini, SC., & Zhang P. (2007). Evaluation of support and ground response as longwall face advances into and widens pre-driven recovery room. In: Proceedings of the 26th international conference ground control min. Morgantown, WV, 160–172.
[2]. Tadolini, S. C., & Barczak, T. M. (2008). Rock mass behavior and support response in a longwall panel pre-driven recovery room. In: The 6th International Symposium on Ground Support in Mining and Civil Engineering Construction, 167–182.
[3]. Wichlacz, D., Britten, T., & Beamish, B. (2009) Development of a predriven recovery evaluation program for longwall operations. In: Coal 2009: Coal Operators’ Conference. University of Wollongong & the Australasian Institute of Mining and Metallurgy, 23–36.
[4]. Karpov, G. N., & Leisle, A.V. (2017). Qualitative assessment of strain stress distribution of rock mass if in the vicinity of pre-driven recovery room. Journal of Industrial Pollution Control, 33, 840-846.
[5]. Wang, B., Dang, F., Chao, W., Miao, Y., Li, J., & Chen, F. (2019). Surrounding rock deformation and stress evolution in pre-driven longwall recovery rooms at the end of mining stage. International Journal of Coal Science & Technology, 6(4), 536-546.
[6]. Campbell, R. (2019). Longwall Salvage Roof Fall Recovery Experience. Proceedings of the 2015 Coal Operators' Conference, Mining Engineering, University of Wollongong, 18-20 February 2019, 62-72.
[7]. Gabov, V. V., Ivanov, S. L., & Zadkov, D. A. (2019). Analysis of efficiency of recovering and re-installation of longwall equipment in the conditions of the Kuznetsk coal basin. International Journal of Civil Engineering and Technology, 10(3), 3214–3219.
[8]. Yermakova, I., & Fedusov, V. (2019). Аnalysis of Longwall Salvage Operations in JSC SUEK-Kuzbass Underground Mines. IVth International Innovative Mining Symposium. E3S Web of Conferences, 105 (01049):1-5.
[9]. Kazanin, O. I., Klimov, V. V., Alekseev, V. Y., & Sidorenko, A. A. (2019). Improvement of a longwall recovery room erection technology. International Journal of Civil Engineering and Technology (IJCIET), 10(02), 1148-1153.
[10]. Aghababaei, S., Jalalifar, H., Hosseini, A., Chinaei, F., & Najafi, M. (2024). Prediction of Roof Failure in Pre-Driven Entries and Selecting a Suitable Type of Recovery Room Method in Longwall Mining. Journal of Mining and Environment, 15(1), 223-237.
[11]. Mohammadi, S., Ataei, M., & Kakaie, R. (2018). Assessment the importance of impacting factor on roof strata cavability in the mechanized longwall coal mining. Geotechnical and Geological Engineering, 36(4), 2667-2682.
[12]. Mohammadi, S., Ataei, M., Kakaie, R., & Mirzaghorbanali, A. (2019). A New Roof Strata Cavability Index (RSCi) for Longwall Mining Incorporating New Rating System. Geotechnical and Geological Engineering, 37(5), 3619–3636.
[13]. Mohammadi, S., Ataei, M., Khaloo Kakaie, R., & Mirzaghorbanali, A. (2018). Prediction of the main caving span in longwall mining using fuzzy MCDM technique and statistical method. Journal of Mining and Environment, 9(3), 717-726.
[14]. Mohammadi, S., Ataei, M., Kakaie, R., Mirzaghorbanali, A., Aziz, N., & Rastegarmanesh, A. (2019b). Numerical simulation of stress distribution in longwall panels during the first caving interval, in Naj Aziz and Bob Kininmonth (eds.), Proceedings of the 2019 Coal Operators Conference, Mining Engineering, University of Wollongong, 18-20 February 2019, 82-90.
[15]. Ardehjani, E. A., Ataei, M., & Rafiee, R. (2020). Estimation of the first and periodic roof weighting effect interval in mechanized longwall mining using numerical modelling. International Journal of Geomechanics, 20(2), 040191641-0401916413.
[16]. Mohammadi, S., Ataei, M., Kakaie, R., Mirzaghorbanali, A., Rad, Z. F., & Aziz, N. (2020). A roof cavability classification system and its use for estimation of main caving interval in longwall mining. In Naj Aziz & Bob Kininmonth (Eds.), Proceedings of the 2020 Coal Operators Conference, Mining Engineering, University of Wollongong, 18-20 February 2020 (pp. 104-115).
[17]. Mohammadi, S., Ataei, M., Kakaie, R., Mirzaghorbanali, A., & Aziz, N. (2021). A Probabilistic Model to Determine Main Caving Span by Evaluating Cavability of Immediate Roof Strata in Longwall Mining. Geotechnical and Geological Engineering, 39, 2221–2237.
[18]. Mohammadi, S., Ataei, M., Mirzaghorbanali, A., & Aziz, N. (2021). Application of monte carlo simulation to quantify uncertainties of first weighting interval estimation. In Naj Aziz & Bob Kininmonth (Eds.), Proceedings of the 2021 Resource Operators Conference (ROC 2021) University of Wollongong, University of Southern Queensland, February 2021 (p. 34).
[19]. Mohammadi, H., & Darbani, H. (2018). A three-dimensional geometrical model for calculation of induced stresses surrounding longwall working. Journal of Mining and Environment, 9(3), 727-740.
[20]. Darvishi, A., Ataei, M., & Rafiee, R. (2020). Investigating the effect of simultaneous extraction of two longwall panels on a maingate gateroad stability using numerical modelling. International Journal of Rock Mechanics and Mining Sciences, 126, 104172.
[21]. Ardehjani, E. A., Rafiee, R., & Ataei, M. (2022). The effect of the seam slopes on the strata behavior in the longwall coal mines using numerical modelling. ACTA MONTANISTICA SLOVACA, 27(1), 27-39.
[22]. Ansari, E., Rafiee, R., & Ataei, M. (2024). Investigating Effect of Induced Stresses due to Coal Panel Extraction on Next Panel Strata behavior during Mechanized Longwall Mining: a Case Study. Journal of Mining and Environment, 15(1), 381-399.
[23]. Mohammadi, H., EBRAHIMI, F. M., Jalalifar, H., Ahmadi, A. R., & Javaheri, A. (2016). Extension of excavation damaged zone due to longwall working effect. Journal of Mining Environment, 7(1), 13-24.
[24]. Rezaei, M. (2018) (2018). Long-term stability analysis of goaf area in longwall mining using minimum potential energy theory. Journal of Mining and Environment, 9(1), 169-182.
[25]. Rasouli, H., Shahriar, K., & Madani, H. (2021). A New Case-based Reasoning Method for Prediction of Fractured Height of Longwall Panels. Journal of Mining and Environment, 12(4), 1103-1121.
[26]. Chugh, Y. P., Gurley, H., Abbasi, B., Carlton, C., Bastola, S., & Pulliam, J. (2011). Identification of mechanisms of instability in set-up rooms in longwall mining. 34th International Conference of Safety in Mines Research Institutes, Delhi, India, 1-12.
[27]. Chugh, Y. P., Gurley, H., Abbasi, B., Carlton, C., Bastola, S., & Pulliam, J. (2013). Design and field implementation of alternative stable mining geometries for set-up rooms in longwall mining, 23rd World Mining Congress and Expo 2013, August 2013, Westmount, Canada, 1-10.
[28]. Zhao, H. C., An, H. J., & Gao, M. S. (2018). Deformation mechanism and optimum design for large cross-sectional longwall installation roadway under compound roof. Journal of Mining and Environment, 9(3):771-784.
[29]. Katkuri, S., Deb, D., Reddy, B. V., & Kumar, H. (2019). Neural network assisted analysis for longwall gateroad stability using measured roof convergence data. Geotechnical and Geological Engineering, 37(5), 3843-3860.
[30]. Yavuz, H. (2004). An estimation method for cover pressure re-establishment distance and pressure distribution in the goaf of longwall coal mines. International Journal of Rock Mechanics and Mining Sciences, 41:193-205.
[31]. Rezaei, M., Hossaini, M. F., Majdi, A., & Najmoddini, I. (2017). Determination of the height of destressed zone above the mined panel: An ANN model. International Journal of Mining and Geo-Engineering, 51(1), 1-7.
[32]. Rezaei, M., Majdi, A., Hossaini, M. F., & Najmoddini, I. (2018). Study of the roof behavior in longwall gob in long-term condition. Journal of Geology and Mining Research, 10(2), 15-27.
[33]. Peng, S. (2020). Longwall Mining (3rd ed.). CRC Press.
[34]. Islavath, S. R., Deb, D., & Kumar, H. (2016). Numerical analysis of a longwall mining cycle and development of a composite longwall index. International Journal of Rock Mechanics and Mining Sciences, 89, 43–54.
[35]. Islavath, S. R., Deb, D., & Kumar, H. (2020). Development of a roof-to-floor convergence index for longwall face using combined finite element modeling and statistical approach. International Journal of Rock Mechanics and Mining Sciences, 127(104221), 1-11.