Document Type : Original Research Paper
Authors
1 Department of Mining Engineering, Amirkabir University of Technology, Tehran, Iran
2 Department of Mining Engineering, Amirkabir university of Technology, Tehran, Iran
Abstract
The correct design of the cutterhead of a tunnel boring machine (TBM) plays a vital role in the efficient operation of the machine, as the cutterhead structure remains unchanged during the tunneling project. This paper aims to elucidate the fundamental principles in the design of the cutterhead opening in soft ground based on data obtained from TBM manufacturers. Initially, a comprehensive database of soft ground cutterheads from different TBM manufacturers across various projects and ground conditions was compiled. The most frequently used cutterhead configurations with diameters exceeding 5 meters were categorized into 36 distinct opening configurations based on a radial opening ratio curve and opening patterns per sector. Next, the performance parameters and particle flow characteristics of three Herrenknecht cutterhead designs featuring varying opening configurations in the central and circumference areas were analyzed using the Discrete Element Method (DEM) by considering material parameters for machine and soil and contact parameters between soil particles and soil particles-machine structures. Hertz–Mindlin model was assigned as the contact model for these elements. Additionally, three different cutterheads employed in Tehran metro projects in Iran were identified by monitoring the cutterhead torque and thrust force under same geotechnical conditions and operational parameters. Generally, a higher opening percentage in the central area of the cutterhead indicates good performance during excavation in cohesive soils. However, the higher opening percentage in circumferential areas is a better choice for effective excavated material removal around the cutterhead and tunnel in non-cohesive soils, weathered rocks, mixed and heterogeneous conditions.
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