Rock Mechanics
Sina Alizadeh; Mohammad Reza Ghassemi; Mehran Arian; Ali Solgi; Zahra Maleki; Reza Mikaeil
Abstract
One of the most significant risks for investors in the dimension stone industry is the presence of natural discontinuities in the rock mass, which affect the quality of the extracted stone blocks. These discontinuities not only reduce extraction efficiency but also hinder the optimal utilization of the ...
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One of the most significant risks for investors in the dimension stone industry is the presence of natural discontinuities in the rock mass, which affect the quality of the extracted stone blocks. These discontinuities not only reduce extraction efficiency but also hinder the optimal utilization of the quarry. Therefore, it is essential to identify and analyze discontinuities in the rock before initiating any extraction activities and to assess the optimization of the extraction direction in dimension stone quarries. This study examines the key characteristics of discontinuities and joint sets, including their coordinates, strike, dip, spacing and aperture, in the Melika marble dimension stone quarry in Kerman. The collected data are then analyzed using 3DEC software to construct a quarry block model. Additionally, the azimuth rotation of different joint sets is investigated in four categories. The results obtained from the modeling indicate that, to achieve maximum blocking, the current extraction direction should be shifted 70° westward. This adjustment increases the number of blocks to 14,550, the average block volume to 5.5 m³, and the total volume of extracted stone to 79,918.9 m³. These changes are projected to generate approximately $3,180,000 in revenue for the quarry. The study highlights a practical optimization strategy that can significantly enhance the efficiency and profitability of dimension stone quarries by improving extraction direction based on discontinuity analysis.
Reza Mikaeil; Mostafa Piri; Sina Shaffiee Haghshenas; Nicola Careddu; Hamid Hashemolhosseini
Abstract
The noise of drilling in the dimension stone business is unbearable for both the workplace and the people who work there. In order to reduce the negative effects drilling has on the health of the environment, the drilling noise has to be measured, assessed, and controlled. The main purpose of this work ...
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The noise of drilling in the dimension stone business is unbearable for both the workplace and the people who work there. In order to reduce the negative effects drilling has on the health of the environment, the drilling noise has to be measured, assessed, and controlled. The main purpose of this work is to investigate an experimental-intelligent method to predict the noise value of drilling in the dimension stone industry. For this purpose,135 laboratory tests are designed on five types of rocks (four types of hard rock and one type of soft rock), and their results are measured in the first step. In the second step, due to the unpredicted and uncertain issues in this case, artificial intelligence (AI) approaches are applied, and the modeling is conducted using three intelligent systems (IS), namely an adaptive neuro-fuzzy inference system-SCM (ANFIS-SCM), an adaptive neuro-fuzzy inference system-FCM (ANFIS-FCM), and the radial basis function network (RBF) neural network. 75% of the samples are considered for training, and the rest for testing. Several models are constructed, and the results indicate that although there is no significant difference between the models according to the performance indices, the proposed construction of ANFIS-SCM can be considered as an efficient tool in the evaluation of drilling noise. Finally, several scenarios are designed with different input modes, and the results obtained prove that the types of rock and the drill bits are more important than the operational characteristics of the machine.
Akbar Esmaeilzadeh; Sina Shaffiee Haghshenas; Reza Mikaeil; Giuseppe Guido; Roohollah Shirani Faradonbeh; Roozbeh Abbasi Azghan; Amir Jafarpour; Shadi Taghizadeh
Abstract
Iran is one of the countries with the largest number of quarry mines in the world. Diamond cutting wire is usually used in quarries to cut dimension stone cubes, which is accompanied by hazardous events. Therefore, detecting and investigating the possible quarry risks is crucial to have a safe and sustainable ...
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Iran is one of the countries with the largest number of quarry mines in the world. Diamond cutting wire is usually used in quarries to cut dimension stone cubes, which is accompanied by hazardous events. Therefore, detecting and investigating the possible quarry risks is crucial to have a safe and sustainable mining operation. In mine exploitation, maintaining the safety of vehicles and increasing the knowledge of personnel regarding safety issues can considerably mitigate the number or radius of effect of hazards. Hence, the incidents and risks in the West-Azerbaijan quarries in Iran are investigated in this work. To do so, a list of the hazards and their descriptions are first prepared. Then the hazard risk rating is conducted using the Failure Modes and Effects Analysis (FMEA) method. The number of priorities is calculated for each incident based on probability, intensity, and risk detection probability. Finally, the main causes of risks in the studies quarries are identified. The results obtained show that the most likely dangers in dimensional stone mines in West Azerbaijan are diamond cutting wire breaking, rock-fall, and car accidents, with the priority numbers of 216, 180, and 135, respectively. These hazards can be mitigated by applying some preservative activities such as timely cutting wire replacement, utilizing an intelligent system for cutting tool control, necessary personal training, and considering some preservative points.
S. Shaffiee Haghshenas; R. Mikaeil; A. Esmaeilzadeh; N. Careddu; M. Ataei
Abstract
Predicting the amperage consumption of cutting machines could be one of the critical steps in optimizing the energy-consuming points for the dimension stone cutting industry. Hence, the study of the relationship between the operational characteristics of cutting machines and rocks with focusing ...
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Predicting the amperage consumption of cutting machines could be one of the critical steps in optimizing the energy-consuming points for the dimension stone cutting industry. Hence, the study of the relationship between the operational characteristics of cutting machines and rocks with focusing on the machine's energy-consuming is unavoidable. For this purpose, in the first step, laboratory studies under different operating conditions at different cutting depths and feed rates are performed on 12 soft and hard rock samples. In the continuation of the laboratory studies, the rock samples are transferred to the rock mechanics laboratory in order to determine the mechanical properties (uniaxial compressive strength and modulus of elasticity). The statistical studies are performed in the SPSS software in order to predict the electrical current consumption of the cutting machine according to the mechanical characteristics of the rock samples, cutting depth, and feed rate. The statistical models proposed in this work can be used with a high reliability in order to estimate the electrical current consumed in the cutting process.
Rock Mechanics
M. Akhyani; R. Mikaeil; F. Sereshki; M. Taji
Abstract
Predicting the wear performance of circular diamond saw in the process of sawing hard dimensional stone is an important step in reducing production costs in the stone sawing industry. In the present research work, the effective parameters on circular diamond saw wear are defined, and then the weight ...
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Predicting the wear performance of circular diamond saw in the process of sawing hard dimensional stone is an important step in reducing production costs in the stone sawing industry. In the present research work, the effective parameters on circular diamond saw wear are defined, and then the weight of each parameter is determined through adopting a fuzzy rock engineering system (Fuzzy RES) based on defining an accurate Gaussian pattern in fuzzy logic with analogous weighting. After this step, genetic algorithm (GA) is used to determine the levels of the four major variables and the amounts of the saw wear (output parameter) in the classification operation based on the fixed, dissimilar, and logarithmic spanning methods. Finally, a mathematical relationship is suggested for evaluation of the accuracy of the proposed models. The main contribution of our method is the novelty of combination of these methods in fuzzy RES. Before this work, all Fuzzy RESs only use simple membership functions and uniform spanning. Using GA for spanning and normal distribution as membership function based upon our latest work is the first work in fuzzy RES. To verify the selected proposed model, rock mechanics tests are conducted on nine hard stone samples, and the diamond saw wear is measured and compared with the proposed model. According to the results obtained, the proposed model exhibits acceptable capabilities in predicting the circular diamond saw wear.
R. Mikaeil; Y. Ozcelik; M. Ataei; S. Shaffiee Haghshenas
Abstract
Evaluation and prediction of performance of diamond wire saw is one of the most important factors involved in planning the dimension stone quarries. The wear rate of diamond wire saw can be investigated as a major criterion to evaluate its performance. The wear rate of diamond wire saw depends upon non-controlled ...
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Evaluation and prediction of performance of diamond wire saw is one of the most important factors involved in planning the dimension stone quarries. The wear rate of diamond wire saw can be investigated as a major criterion to evaluate its performance. The wear rate of diamond wire saw depends upon non-controlled parameters related to rock characteristics and controlled parameters related to characteristics of the cutting machine and operational parameters. Under the same working conditions, the wear rate of diamond wire saw is strongly affected by the rock properties. This is a key factor that required in evaluating the wear rate of diamond wire saw. In this work, the four major dimension stone properties uniaxial compressive strength, Schimazek F-abrasivity factor, Shore hardness, and Young's modulus were selected as the criteria to evaluate the wear rate of diamond wire saw using the harmony search algorithm (HSA). HSA was used to cluster the fifteen different andesite quarries located in Turkey. The studied dimension stones were classified into three classes. The results obtained show that the algorithm applied can be used to classify the performance of diamond wire saw according to its wear rate by only some famous physical and mechanical properties of dimension stone.
