Exploitation
mohammad hossein jalalian; Raheb Bagherpour; mehrbod khoshouei; S. Najmedin Almasi
Abstract
Diamond wire cutting is a common method to extract dimension stones, which depends on various factors, including the mechanical and physical properties of the stone, cutting specifications, and operational characteristics. Specific energy, production rate, efficiency, and wear of diamond beads are some ...
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Diamond wire cutting is a common method to extract dimension stones, which depends on various factors, including the mechanical and physical properties of the stone, cutting specifications, and operational characteristics. Specific energy, production rate, efficiency, and wear of diamond beads are some of the criteria that influence economic and environmental optimization of diamond wire cutting operations. In this study, the specific energy of the diamond wire cutting process was measured for 11 samples of Granite stones. By analyzing the impact of parameters such as stone density, porosity, and cutting rate on energy consumption, a linear regression model was developed with a correlation coefficient (R2) of 0.944 to predict specific energy for different types of stones. Statistical analyses, including ANOVA, have confirmed that the model accurately predicts specific energy values. Data from three new stone samples were used to validate the model, and their predicted energy values were compared with actual values. The model presented achieved an R2 value of 0.827, demonstrating its high accuracy. The results indicate that energy consumption in dimension stone cutting operation can be accurately predicted and characterized indirectly using high precision stone properties and operational parameters. This method can accurately and indirectly monitor energy consumption and cutting machine performance during the dimension stone cutting operation and can be used to optimize economic and environmental aspects of this process.
Exploitation
Shahrokh Khosravimanesh; Masoud Cheraghi Seifabad; Reza Mikaeil; Raheb Bagherpour
Abstract
Specific energy is a key indicator of drilling performance to consider in the feasibility and economic analyses of drilling projects. Any improvement in the specific energy of a drilling operation may reflect an improvement in the overall efficiency of drilling operations. This improvement can be achieved ...
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Specific energy is a key indicator of drilling performance to consider in the feasibility and economic analyses of drilling projects. Any improvement in the specific energy of a drilling operation may reflect an improvement in the overall efficiency of drilling operations. This improvement can be achieved by delivering a suitable cooling lubricant into the drilling environment. The present study examines the mechanical characteristics of the drilled rock, the physical qualities of the cooling lubricant employed, and the drilling rig operational parameters related to the drilling-specific energy (DSE). To this end, seven rock samples (granite, marble, and travertine) were drilled using water and five other fluids as the cooling lubricants. A total of 492 drilling experiments were conducted with a custom-designed and built laboratory-scale drilling rig on cuboid rock specimens. The univariate linear regression analysis of experimental results revealed a significant drop in DSE after using cooling lubricants instead of conventional cooling fluid (i.e. water). Under constant conditions in terms of mechanical properties of the rock, using Syncool with a concentration of 1:100 and soap water with a concentration of 1:120 instead of water led to 34% and 43% DSE reductions in the granite samples, 48% and 54% in the marble samples, and 41% and 50% in the travertine samples, respectively. These variations in specific energy suggest that the drilling efficiency and performance can be augmented using properly selected cooling lubricants.
