Document Type : Original Research Paper
Authors
1 M.Sc., Department of Mining Engineering, Sahand University of Technology, Tabriz
2 Department of Mining Engineering, Sahand University of Technology, Tabriz, Iran
3 sahand university of technology
4 Associate Professor of Rock Mechanics, Department of Mining Engineering, Sahand University of Technology, Tabriz, Iran
Abstract
Today, due to technological advancements and increasing demand, various types of Tunnel Boring Machines (TBM) are extensively used for tunneling in both soil and rock. The mechanical excavation method has become attractive in tunnel excavation and underground spaces due to its high safety, rapid progress rate, low human labor requirement, and mechanization capability. The high capital costs of mechanical excavation make it essential to conduct laboratory tests, such as linear cutting tests on rocks, before selecting the machine type and adjusting the cutter head blade. The main objective of this study is to investigate the impact of rock mechanical properties on the cutting tool wear using a newly developed small-scale Linear Cutting Machine (LCM). To achieve this, laboratory linear cutting tests on rocks were conducted after constructing the small-scale linear cutting machine. To evaluate the rock cuttability and analyze the performance of disc cutters, 5 rock samples were used at three different penetration depths of 1, 1.5, and 2 mm. The results showed that the wear values of the cutting discs increased with penetration depth in all rock types, with the highest wear observed in basalt. Additionally, Brazilian tensile strength exhibited the highest correlation with cutting disc wear parameters. Furthermore, these studies indicated that determining the mineralogical and physical characteristics of rocks, such as texture, crystal size, and porosity, alongside their mechanical properties, is crucial for predicting rock wear.
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