H. hadizadeh Ghaziania; M. Monjezi; A. Mousavi; H. Dehghani; E. Bakhtavar
Abstract
The production cycle in open-pit mines includes the drilling, blasting, loading, and haulage. Since loading and haulage account for a large part of the mining costs, it is very important to optimize the transport fleet from the economic viewpoint. Simulation is one of the most widely used methods in ...
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The production cycle in open-pit mines includes the drilling, blasting, loading, and haulage. Since loading and haulage account for a large part of the mining costs, it is very important to optimize the transport fleet from the economic viewpoint. Simulation is one of the most widely used methods in the field of fleet design. However, it is unable to propose an optimized scenario for which the appropriate metaheuristic method should be employed. This paper considers the Sungun copper mine as the case study, and attempts to find the most feasible transportation arrangement. In the first step, in this work, we compare the flexible dispatching with the fixed allocation methods using the Arena software. Accordingly, the use of flexible dispatching reveals the increase in the production rate (20%) and productivity (25%), and the decrease (20%) in the idle time. The firefly metaheuristic algorithm used in the second step shows that the combined scenario of the 35-ton and 100-ton trucks is the most suitable option in terms of productivity and cost. In another attempt, comparing different heterogeneous truck fleets, we have found that the scenarios 35-100 and 35-60-100-144 increase the production rate by 39% and 49%, respectively. Also, in both scenarios, the production cost decreases by 11% and 21%, respectively.
Exploitation
M. Ghobadi Samani; M. Monjezi; J. Khademi Hamidi; A. Mousavinogholi
Abstract
Truck-Shovel fleet, as the most common transportation system in open-pit mines, has a significant part of mining costs, for which optimal management can lead to substantial cost reductions. Among the available dispatch mathematical models, the multi-stage approach is well suited for allocating trucks ...
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Truck-Shovel fleet, as the most common transportation system in open-pit mines, has a significant part of mining costs, for which optimal management can lead to substantial cost reductions. Among the available dispatch mathematical models, the multi-stage approach is well suited for allocating trucks to respected shovels in a dynamic dispatching program. However, with this kind of modeling sequencing of the allocated trucks is not possible though it is important to find out the best solution so that getting the minimum accrued cost. To comply with the shortcoming of the traditional model, in this paper, a new hybrid model is developed and applied in Copper Mine of Iran, in which for each truck an allocation matrix is considered as input to the genetic algorithm implemented to determine the best solution. According to the obtained results, the optimal sequencing of the trucks can result in a significant (31%) cost reduction in a shift.
Mineral Processing
M. Jahani Chegeni
Abstract
A deeper understanding of the milling operation of ball mills helps mineral processing engineers to control and optimize them, and therefore, reduce their consuming power. In this work, the milling operation of ball mills is investigated using two methods, i.e. DEM and combined DEM-SPH. First, a pilot ...
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A deeper understanding of the milling operation of ball mills helps mineral processing engineers to control and optimize them, and therefore, reduce their consuming power. In this work, the milling operation of ball mills is investigated using two methods, i.e. DEM and combined DEM-SPH. First, a pilot scale ball mill with no lifter is simulated by both methods. Then another pilot scale ball mill with eight rectangle lifters is simulated again by both methods. The effects of lifters on ball shoulder and toe points as well as on creation of cascading and cataracting movements for balls are studied by both methods. At the present time, there is not enough measured data available for dense slurries interacting with the coarse particulates available in the public domain that can be used adequately to validate these types of predictions. The results obtained indicated that fluid slurry in the mill lowered the charge shoulder by about 28 cm and 25 cm in the no-lifter and eight-lifter cases, respectively. However, it raised the charge toe by about 36 cm and 6 cm in the no-lifter and eight-lifter cases, respectively.
Exploitation
S. Moosazadeh; H. Aghababaie; Seyed H. Hoseinie; B. Ghodrati
Abstract
Utilization is one of the main managerial factors that is applied for construction process analysis well. It directly affects the project duration and construction costs. Therefore, a utilization study in tunneling projects is essential. In this work, the utilization of an earth pressure balance Tunnel ...
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Utilization is one of the main managerial factors that is applied for construction process analysis well. It directly affects the project duration and construction costs. Therefore, a utilization study in tunneling projects is essential. In this work, the utilization of an earth pressure balance Tunnel Boring Machine (TBM) in Tabriz urban railway project was studied using the Monte Carlo simulation approach. For this purpose, the unit operation during one working shift such as boring time, ring building time, and locomotive travel time was recorded and saved in data base. In addition, the general down times such as TBM and back-up system maintenance, surface and tunnel logistic maintenance, cutting tools’ replacement, and locomotive delay times were recorded and considered in simulation. The results of this work show that the mean simulated project duration time of case study TBM is approximately 859 shifts and close to the real data with a difference of 0.92%. Finally, the average estimated utilization factor was found to be approximately 14%.
Mineral Processing
H. Shahgholi; K. Barani; M. Yaghobi
Abstract
Vertical roller mills (VRMs) are well-established grinding equipment for various tasks in the coal and cement industry. There are few studies on simulation of VRMs. In this research work, application of perfect mixing model for simulation of a VRM in a cement grinding plant was investigated. Two sampling ...
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Vertical roller mills (VRMs) are well-established grinding equipment for various tasks in the coal and cement industry. There are few studies on simulation of VRMs. In this research work, application of perfect mixing model for simulation of a VRM in a cement grinding plant was investigated. Two sampling surveys were carried out on the VRM circuit. The samples and data from the first survey were used for the experimental determination of the breakage function and model calibration. The breakage distribution function of the material was determined by the compressed bed breakage test in a piston-die cell device. The model parameters were back-calculated using the feed and product size distribution data and the breakage distribution function. The model parameters obtained were used for simulation of the second survey and validation of the model. The simulation results showed that the simulated product size distribution curves fitted the measured product curves quite well.
Mineral Processing
F. Basirifar; M.R. Khalesi; M. Ramezanizadeh; M. Abdollahy; A. Hajizadeh
Abstract
Partition curves are widely used to determine the spiral separator efficiency. In this work, the partition curves were used in order to investigate the particle transportation to concentrate and tailing streams. Simulation of fine particle removal using the size-by-size partition curves showed that the ...
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Partition curves are widely used to determine the spiral separator efficiency. In this work, the partition curves were used in order to investigate the particle transportation to concentrate and tailing streams. Simulation of fine particle removal using the size-by-size partition curves showed that the recovery of gangue particles to concentrate can decrease 8.7%. It also showed that the recovery of valuable particles would increase by 6.5% and reaches 90%. Therefore, pilot-scale tests were conducted to verify the simulations. After removal of fine particles from the feed of spiral separator and treating the removed materials with high-intensity magnetic separator, total mass recovery, iron recovery, and iron grade increased from 71%, 85%, and 54% to 80%, 91%, and 56%, respectively.
M. Koneshloo; Jean-Paul Chiles
Abstract
The kaolinitic clays have been exploited for more than a hundred years, in the western part of the Charentes Basin, France, and belong to a paleo-deltaic network. The recent deposits are relatively richer in alumina in comparison with the older ones. The genesis of the kaolin deposits of the Charentes ...
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The kaolinitic clays have been exploited for more than a hundred years, in the western part of the Charentes Basin, France, and belong to a paleo-deltaic network. The recent deposits are relatively richer in alumina in comparison with the older ones. The genesis of the kaolin deposits of the Charentes Basin follows simple geological rules, but their detailed geometry has a great complexity, reinforced by the fact that one must distinguish very different clay qualities. The exploitation of the complex deposits which are buried in the deeper level needs the more powerful tools. The paper aims at analyzing the adequacy of the traditional method used in the exploitations of the kaolin deposits of the Charentes Basin in comparison with another method based on geostatistics to define criteria of selection and classification of reserves.
