Mineral Processing
Ahmed Mohammedelmubarak Ah Abbaker; Nevzat Aslan
Abstract
This work optimizes coarse particle flotation using microbubble-assisted flotation in a cationic environment created by dodecylamine (DDA). The flotation efficiency of coarse quartz particles (D50 = 495 μm) was investigated through an examination of the interactions between microbubbles (20-30 μm), ...
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This work optimizes coarse particle flotation using microbubble-assisted flotation in a cationic environment created by dodecylamine (DDA). The flotation efficiency of coarse quartz particles (D50 = 495 μm) was investigated through an examination of the interactions between microbubbles (20-30 μm), the cationic environment, and various operational parameters. A systematic approach utilizing factorial and Box-Behnken experimental designs was employed to evaluate the effects of the multiple variables. These variables included the dodecylamine (DDA) concentration, methyl isobutyl carbinol (MIBC) concentration, impeller speed, pulp density, the addition of fine particles, and the presence of microbubbles. The DDA concentration and the impeller speed significantly impacted the coarse particle recovery, while microbubbles increased recovery by 15% under non-optimized conditions; optimization revealed a more negligible difference. The optimized conditions achieved maximum recoveries of 99.47% and 97.88% with and without microbubbles, respectively, indicating the minimal effect when other parameters were optimized. This research work shows that a careful optimization of the flotation parameters can achieve high coarse particle recovery rates, with microbubbles playing a less significant role than anticipated. These findings suggest that optimizing the conventional parameters may be more crucial than the microbubble introduction for enhancing the flotation efficiency of larger particles. The work contributes to our understanding of coarse particle flotation, and provides insights for improving the mineral processing techniques for challenging the particle sizes.
Exploitation
Soufi Amine; Zerradi Youssef; Soussi Mohamed; Ouadif Latifa; Bahi Anas
Abstract
The aim of this study is to thoroughly analyze the relaxation zone developing around sublevel stopes in underground mines and identify the main parameters controlling its extent. A numerical approach based on the finite element method, combined with the Hoek-Brown failure criterion, was implemented to ...
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The aim of this study is to thoroughly analyze the relaxation zone developing around sublevel stopes in underground mines and identify the main parameters controlling its extent. A numerical approach based on the finite element method, combined with the Hoek-Brown failure criterion, was implemented to simulate various geometric configurations, geological conditions, and in-situ stress states. A total of 425 simulations were carried out by varying depth, horizontal-to-vertical stress ratio (k), rock mass quality (RMR), foliation orientation and spacing, as well as the height, width, and inclination of the sublevels. The results enabled the development of robust predictive models using regression analysis techniques and artificial neural networks (ANNs) to estimate the extent of the relaxation zone as a function of the different input parameters. It was demonstrated that depth and the k ratio significantly influence the extent of the relaxation zone. Additionally, a decrease in rock mass quality leads to a substantial increase in this zone. Structural characteristics, such as foliation orientation and spacing, also play a decisive role. Finally, the geometric parameters of the excavations, notably the height, width, and inclination of the sublevels, directly impact stress redistribution and the extent of the relaxation zone. The overall ANN model, taking into account all these key parameters, exhibited high accuracy with a correlation coefficient of 0.97. These predictive models offer valuable tools for optimizing the design of underground mining operations, improving operational safety, and increasing productivity.
Surya Pratap Singh; Amrit Kumar Roy
Abstract
The Himalayan mountain range is susceptible to slope instability in numerous areas due to its complicated topography, because of the existing natural conditions and human influence and intervenes. National Highway-05 is considered in this work. The area under investigation located in Rampur, district ...
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The Himalayan mountain range is susceptible to slope instability in numerous areas due to its complicated topography, because of the existing natural conditions and human influence and intervenes. National Highway-05 is considered in this work. The area under investigation located in Rampur, district Shimla, Himachal Pradesh is evaluated for slope stability. The primary purpose of this work is to maintain the slope's stability in order to protect NH-05 and the neighboring three-sided residential structures. Following the site visit, the geotechnical investigations in the form of bore holes and laboratory tests are conducted. Analysis of slope stability is commenced after interpreting the geotechnical study report. For an analytic slope stability, the studied area is divided into three sections, labelled A1-A1', B1-B1', and C1-C1'. Taking into account the geotechnical aspects of the specified research region, the mitigation design parameters for the area and the circular slip failure are calculated using the numerical modeling techniques. The software computes the safety factor for both the static and dynamic situations. As a result, preventative measures and a few improvements are suggested.
E. Bahri; A. Alimoradi; M. Yousefi
Abstract
There are different exploration methods, each of which may introduce a number of promising exploration targets. However, due to the financial and time constraints, only a few of them are selected as the exploration priorities. Instead of the individual use of any exploration method, it is common to integrate ...
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There are different exploration methods, each of which may introduce a number of promising exploration targets. However, due to the financial and time constraints, only a few of them are selected as the exploration priorities. Instead of the individual use of any exploration method, it is common to integrate the results of different methods in an interdependent framework in order to recognize the best targets for further exploration programs. In this work, the continuously-weighted evidence maps of proximity to intrusive contacts, faults density, and stream sediment geochemical anomalies of a set of porphyry copper deposits in the Jiroft region of the Kerman Province in Iran are first generated using the logistic functions. The weighted evidence maps are then integrated using the union score integration function in order to model the deposit type in the studied area. The weighting and integration approaches applied avoid the disadvantages of the traditional methods in terms of carrying the bias and error resulting from the weighting procedure. Evaluation of the ensuing prospectivity model generated demonstrate that the prediction rate of the model is acceptable, and the targets generated are reliable to follow up the exploration program in the studied area.
Exploitation
H.R. Nezarat; Seyed M. E. Jalali; M. Nazari
Abstract
Knowledge of the airflow distribution inside a Tunnel Boring Machine (TBM) can create a safe working environment for workers and machinery. The airflow quality and the related mass flow rate in the ventilation system should be sufficient to dilute gases and remove dust inside the tunnel. In this work, ...
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Knowledge of the airflow distribution inside a Tunnel Boring Machine (TBM) can create a safe working environment for workers and machinery. The airflow quality and the related mass flow rate in the ventilation system should be sufficient to dilute gases and remove dust inside the tunnel. In this work, airflow distribution in the single shield TBM tunnel was studied using computational fluid dynamics. The finite volume-based finite element method was used in the simulation based on the 3D complex geometry of TBM. In order to validate the numerical results, the air velocity inside the Chamshir tunnel was measured experimentally at different sections. With a length of 7050 m and a final diameter of 4.6 m, the Chamshir water transport tunnel is located in the south of Iran. The results obtained show that there is not enough airflow in 59.6% of the TBM space in the current working conditions. In other words, there are many dead zones from the control cabin to the end of gantry 6 in the backup system. Several applicable scenarios were studied to remove the dead zone area and optimize the airflow velocity by employing high capacity jet fan in the ventilation system. The results show that the dead zone volume can be decreased by about 5.21% by increasing the airflow rate of the jet fan.
A. Aryafar; R. Mikaeil; F. Doulati Ardejani; S. Shaffiee Haghshenas; A. Jafarpour
Abstract
The process of pollutant adsorption from industrial wastewaters is a multivariate problem. This process is affected by many factors including the contact time (T), pH, adsorbent weight (m), and solution concentration (ppm). The main target of this work is to model and evaluate the process of pollutant ...
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The process of pollutant adsorption from industrial wastewaters is a multivariate problem. This process is affected by many factors including the contact time (T), pH, adsorbent weight (m), and solution concentration (ppm). The main target of this work is to model and evaluate the process of pollutant adsorption from industrial wastewaters using the non-linear multivariate regression and intelligent computation techniques. In order to achieve this goal, 54 industrial wastewater samples gathered by Institute of Color Science & Technology of Iran (ICSTI) were studied. Based on the laboratory conditions, the data was divided into 4 groups (A-1, A-2, A-3, and A-4). For each group, a non-linear regression model was made. The statistical results obtained showed that two developed equations from the A-3 and A-4 groups were the best models with R2 being 0.84 and 0.74. In these models, the contact time and solution concentration were the main effective factors influencing the adsorption process. The extracted models were validated using the t-test and F-value test. The hybrid PSO-based ANN model (particle swarm optimization and artificial neural network algorithms) was constructed for modelling the pollutant adsorption process under different laboratory conditions. Based on this hybrid modeling, the performance indices were estimated. The hybrid model results showed that the best value belonged to the data group A-4 with R2 of 0.91. Both the non-linear regression and hybrid PSO-ANN models were found to be helpful tools for modeling the process of pollutant adsorption from industrial wastewaters.
Mineral Processing
H. Shahgholi; K. Barani; M. Yaghobi
Abstract
Vertical roller mills (VRMs) are well-established grinding equipment for various tasks in the coal and cement industry. There are few studies on simulation of VRMs. In this research work, application of perfect mixing model for simulation of a VRM in a cement grinding plant was investigated. Two sampling ...
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Vertical roller mills (VRMs) are well-established grinding equipment for various tasks in the coal and cement industry. There are few studies on simulation of VRMs. In this research work, application of perfect mixing model for simulation of a VRM in a cement grinding plant was investigated. Two sampling surveys were carried out on the VRM circuit. The samples and data from the first survey were used for the experimental determination of the breakage function and model calibration. The breakage distribution function of the material was determined by the compressed bed breakage test in a piston-die cell device. The model parameters were back-calculated using the feed and product size distribution data and the breakage distribution function. The model parameters obtained were used for simulation of the second survey and validation of the model. The simulation results showed that the simulated product size distribution curves fitted the measured product curves quite well.
M. Hasani; Seyed M. J. Koleini; A. Khodadadi
Abstract
In the present work, the extraction of zinc from a sphalerite concentrate using sodium nitrate as an oxidant in a sulfuric acid solution was investigated. The effective parameters such as the temperature, sulfuric acid and sodium nitrite concentrations, stirring speed, particle size, and solid/liquid ...
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In the present work, the extraction of zinc from a sphalerite concentrate using sodium nitrate as an oxidant in a sulfuric acid solution was investigated. The effective parameters such as the temperature, sulfuric acid and sodium nitrite concentrations, stirring speed, particle size, and solid/liquid (S/L) ratio were analyzed. The dissolution rate increased with increase in the sulfuric acid and sodium nitrite concentrations and temperature but decreased with increase in the particle size and S/L ratio. Moreover, the stirring speed had a significant effect on the leaching rate. Under the optimum conditions, 74.11% of zinc was obtained. The kinetic data obtained was analyzed by the shrinking core model (SCM). A new SCM variant captured the kinetic data more appropriately. Based on this model, the activities of the reactants control the diffusion but the two concentrations affect the second order reaction rate or diffusion in both directions. At 75 ˚C, the R2 values in the surface chemical reactions and diffusion were 0.78 and 0.89, respectively. Using the new model, however, the R2 value 0.989 was obtained. The reaction orders with respect to [H2SO4], [NaNO3], S/L ratio, and particle size were 1.603, 1.093, ‒0.9156, and ‒2.177, respectively. The activation energy for the dissolution was 29.23 kJ/mol.
Hamid Khoshdast
Abstract
A new parametric model was developed for predicting cut point of hydraulic classifiers. The model directly uses operating parameters including pulp flowrate, feed particle size characteristics, pulp solids content, solid density and particles retention time in the classification chamber and also covers ...
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A new parametric model was developed for predicting cut point of hydraulic classifiers. The model directly uses operating parameters including pulp flowrate, feed particle size characteristics, pulp solids content, solid density and particles retention time in the classification chamber and also covers uncontrollable errors using calibration constants. The model applicability was first verified using a bench scale classifier and then, validated at industrial scale for a coal classifier. Results showed that the new model can predict the cut point more precisely compared to the conventional Masliyah model, i.e. the accuracy values of 80% and 37% for the new and Masliyah models, respectively. Sensitivity study showed that the model was extremely sensitive to the particle size distribution of feed while being least sensitive to the particles retention time.
M. Jahani; M. Noaparast; A. Farzanegan; G. Langarizadeh
Abstract
In this research, the efficiency of the comminution circuit as well as the efficiency of size classification equipment of the concentrator plant 2 of Sarcheshmeh copper complex was studied. The comminution circuit of this plant includes one SAG mill in a closed circuit with a vibrating screen and one ...
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In this research, the efficiency of the comminution circuit as well as the efficiency of size classification equipment of the concentrator plant 2 of Sarcheshmeh copper complex was studied. The comminution circuit of this plant includes one SAG mill in a closed circuit with a vibrating screen and one ball mill with a size classification system of hydrocyclone. The goal of this work was to calculate the proportion of each of these mills at energy consumption and generating suitable product for flotation as a further process. Three stages of sampling were performed and consumed energy was also modeled. The average efficiency of the initial ball mill was obtained which was equal to 72.96%. The average of the proportion of (consumed) energy by SAG and ball mills from total consumed energy at mills, was 44.65% and 55.35% respectively. The proportion of SAG and ball mills in producing the final product (particles finer than 74 µm) was 55.38% and 44.62% respectively. That is, the SAG mill produces about 10.76% more than the ball mill in the final product. The average consumed energy at SAG and ball mills to produce one ton of final product was 23.16 kWh/t and 36.05 kWh/t respectively. Thus, the ball mill consumes 12.89 kWh/t, more energy than the SAG mill in producing the final product. The average cyclones’ imperfection was 0.361 and therefore the average efficiency of cyclones’ separation was equal to 63.9% and the average efficiency of the vibrating screen was equal to 99.89%. As overflow of the initial cyclones (final product of comminution circuit) forms feed of rougher cells, cyclones’ inappropriate performance could severely influence the whole flotation process.
M. Koneshloo; Jean-Paul Chiles
Abstract
The kaolinitic clays have been exploited for more than a hundred years, in the western part of the Charentes Basin, France, and belong to a paleo-deltaic network. The recent deposits are relatively richer in alumina in comparison with the older ones. The genesis of the kaolin deposits of the Charentes ...
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The kaolinitic clays have been exploited for more than a hundred years, in the western part of the Charentes Basin, France, and belong to a paleo-deltaic network. The recent deposits are relatively richer in alumina in comparison with the older ones. The genesis of the kaolin deposits of the Charentes Basin follows simple geological rules, but their detailed geometry has a great complexity, reinforced by the fact that one must distinguish very different clay qualities. The exploitation of the complex deposits which are buried in the deeper level needs the more powerful tools. The paper aims at analyzing the adequacy of the traditional method used in the exploitations of the kaolin deposits of the Charentes Basin in comparison with another method based on geostatistics to define criteria of selection and classification of reserves.
