V. Sarfarazi; H. Karimi Javid; K. Asgari
Abstract
The experimental and numerical methods were used to investigate the effects of joint number and joint angle on the failure behaviour of rock pillars under a uniaxial compressive test. The gypsum samples with dimensions of 200 mm × 200 mm × 50 mm were prepared. The compressive strength of ...
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The experimental and numerical methods were used to investigate the effects of joint number and joint angle on the failure behaviour of rock pillars under a uniaxial compressive test. The gypsum samples with dimensions of 200 mm × 200 mm × 50 mm were prepared. The compressive strength of the intact sample was 7.2 MPa. The imbeded joint was placed inside the specimen. The joint length was 6 cm in a constant joint length. There were several numbers of cracks including one, two, and three cracks. In the experimental tests, the angles of the diagonal plane with respect to the horizontal axis were 0, 30, 60, and 90 degrees. The axial load was applied to the model with a rate of 0.01 mm/s. In the fracture analysis code, the angles of the diagonal plane with respect to the horizontal axis were 0, 15, 30, 45, 60, 75, and 90 degrees. A constant axial load of 135 MPa was applied to the model. The results obtained showed that the failure process was mostly dependent on the angle and number of the non-persistent joint. The compressive strength of the samples was dependent on the fracture pattern and the failure mechanism of the discontinuities. It was shown that the tensile cracks were developed whithin the model. The strength of the specimens increased by increasing both the joint angle and joint number. The joint angle of 45° KI had the maximum quantity. The stress intensity factor was decreased by increasing the joint number. The failure pattern and failure strength were analogous in both methods, i.e. the experimental testing and the numerical simulation methods.
M. Ghaedi Ghalini; M. Bahaaddini; M. Amiri Hossaini
Abstract
Estimation of the in-situ block size is known as a key parameter in the characterization of the mechanical properties of rock masses. As the in-situ block size cannot be measured directly, several simplified methods have been developed, where the intrinsic variability of the geometrical features of discontinuities ...
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Estimation of the in-situ block size is known as a key parameter in the characterization of the mechanical properties of rock masses. As the in-situ block size cannot be measured directly, several simplified methods have been developed, where the intrinsic variability of the geometrical features of discontinuities are commonly neglected. This work aims to estimate the in-situ block size distribution (IBSD) using the combined photogrammetry and discrete fracture network (DFN) approaches. To this end, four blasting benches in the Golgohar iron mine No. 1, Sirjan, Iran, are considered as the case studies of this research work. The slope faces are surveyed using the photogrammetry method. Then 3D images are prepared from the generated digital terrain models, and the geometrical characteristics of discontinuities are surveyed. The measured geometrical parameters are statistically analysed, and the joint intensity, the statistical distribution of the orientation, and the fracture trace length are determined. The DFN models are generated, and IBSD for each slope face is determined using the multi-dimensional spacing method. In order to evaluate the validity of the generated DFN models, the geological strength index (GSI) as well as the stereographic distribution of discontinuities in the DFN models are compared against the field measurements. A good agreement has been found between the results of the DFN models and the filed measurements. The results of this work show that the combined photogrammetry and DFN techniques provide a robust, safe, and time-efficient methodology for the estimation of IBSD.
Exploitation
M. Ghobadi Samani; M. Monjezi; J. Khademi Hamidi; A. Mousavinogholi
Abstract
Truck-Shovel fleet, as the most common transportation system in open-pit mines, has a significant part of mining costs, for which optimal management can lead to substantial cost reductions. Among the available dispatch mathematical models, the multi-stage approach is well suited for allocating trucks ...
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Truck-Shovel fleet, as the most common transportation system in open-pit mines, has a significant part of mining costs, for which optimal management can lead to substantial cost reductions. Among the available dispatch mathematical models, the multi-stage approach is well suited for allocating trucks to respected shovels in a dynamic dispatching program. However, with this kind of modeling sequencing of the allocated trucks is not possible though it is important to find out the best solution so that getting the minimum accrued cost. To comply with the shortcoming of the traditional model, in this paper, a new hybrid model is developed and applied in Copper Mine of Iran, in which for each truck an allocation matrix is considered as input to the genetic algorithm implemented to determine the best solution. According to the obtained results, the optimal sequencing of the trucks can result in a significant (31%) cost reduction in a shift.
Zahra Rezaee Shahzadehaliakbari; Mehran Arian; Mohsen Pourkermani; Ali Solgi; Anahita Keynezhad
Abstract
The Gazkhizan Copper deposit is located in the Troud-Reshm zone, Central Iran. It is situated in a shear zone bounded by the Anjilo and Troud sinistral strike-slip faults from the north and south, respectively. Mineralization is done by siliceous-shear veins along with copper mineralization. About 41 ...
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The Gazkhizan Copper deposit is located in the Troud-Reshm zone, Central Iran. It is situated in a shear zone bounded by the Anjilo and Troud sinistral strike-slip faults from the north and south, respectively. Mineralization is done by siliceous-shear veins along with copper mineralization. About 41 mapping points carried out around the fault outcrops, along with the interpretation of the Win Tensor software data and geometrical analysis of structural features paved our way to study the Riddle pattern in the region. The structural features include sinistral and dextral strike-slip faults, normal faults, reverse faults (rarely), and mineralized veins, as well as different types of shear zone fractures with different grades of copper ore. The mineralized veins in the area are frequent in four types including the R´, R, T, and X fractures, respectively. The highest number of the veins have been formed within the Riddle fractures. Because of the hybrid nature of the fractures, the veins are formed within the tensile fractures, and then they are aligned along the R fractures’ strike by the clockwise rotations. The importance and necessity of this research work is as what follows. The definitive reserve of this mineralized area is 434,500 tons of copper ore with an average grade of 1.61% of copper. For this reason, it is necessary to determine and classify the fractures that host this reserve.
H. Amani; H. Naderi
Abstract
Gallium extraction from Jajarm Bayer process liquor (Jajarm, Iran) was investigated using microemulsions. Also the behavior of aluminum was studied as an impurity. Kelex100 (4-ethyl, 1-methyl, 7-octyl, 8-hydroxyquinoleine), iso-decanol and n-butanol, and kerosene were used as the surfactant, co-surfactant, ...
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Gallium extraction from Jajarm Bayer process liquor (Jajarm, Iran) was investigated using microemulsions. Also the behavior of aluminum was studied as an impurity. Kelex100 (4-ethyl, 1-methyl, 7-octyl, 8-hydroxyquinoleine), iso-decanol and n-butanol, and kerosene were used as the surfactant, co-surfactant, and oil phase, respectively. Ternary phase diagrams were produced using various co-surfactants at different C/S ratios. The results obtained show that Winsor II is the predominant region, and the least area was obtained using iso-decanol at C/S = 4. Using n-butanol or iso-decanol at C/S = 2, 100% of gallium was extracted. The equations of the statistical models for the gallium and aluminum extractions using different co-surfactants were calculated. While the highest gallium extraction (100%) was obtained using n-butanol, due to the high co-extraction of aluminum, the lowest separation and enrichment factors were obtained for this system. The highest separation and enrichment factors were obtained using iso-decanol at C/S = 2. The point with the compositions of XAF = 30, XOF = 20, and XC/S = 50 was found to be a suitable choice, and led to 74% and 14% extractions for gallium and aluminum, respectively. An enrichment factor of 5.28 was obtained.
S. Torbati; S. Alipour; M. Rostami; S. Hajializadeh
Abstract
The Agh-Dareh and Zarshouran mines are two known active gold deposits in Takab, NW Iran. In the present study, the potentials of two species of Astragalus (A. microcephalus from Agh-Dareh and A. effusus from Zarshouran mines), as the dominant plants grown in these areas, were assessed for the bio-accumulation ...
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The Agh-Dareh and Zarshouran mines are two known active gold deposits in Takab, NW Iran. In the present study, the potentials of two species of Astragalus (A. microcephalus from Agh-Dareh and A. effusus from Zarshouran mines), as the dominant plants grown in these areas, were assessed for the bio-accumulation of the major, trace, and rare earth elements (REEs). The plant and soil samples were collected from the mining areas and analyzed by inductively coupled plasma-mass spectroscopy (ICP-MS). According to the results obtained, A. effusus in the Zarshouran mine passed a high ability in the accumulation of some major elements such as S, P, K, Ca, and Zn. Although the amounts of the examined trace elements in the soil samples were more than those in the shoots of both examined plants, the potential of A. microcephalus in the absorbance and translocation of Cd, U, Tl, and Pb was more than that for A. effusus. It became clear that the performance of A. microcephalus from the Agh-Dareh mine in the uptake and transportation of REEs was more than that for A. effusus from the Zarshouran mine; also both plant species absorbed and transported much more light REEs than heavy REEs did. According to the results obtained, the present study provides some geochemical findings about the substrate and leads to the increasing information about the plants as a useful indicator of metal mineralization.
Mineral Processing
M. Noori; R. Dehghan
Abstract
In the Tabas coal preparation plant (SE Iran), -50 + 6 mm raw coal was treated in a 700 mm two-stage two-density Tri-Flo dynamic dense medium separator. In order to study the circuit performance and to evaluate the separator efficiency, 32 mm cubic density tracers were used in the range of 1.28-2.1 g/cm3 ...
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In the Tabas coal preparation plant (SE Iran), -50 + 6 mm raw coal was treated in a 700 mm two-stage two-density Tri-Flo dynamic dense medium separator. In order to study the circuit performance and to evaluate the separator efficiency, 32 mm cubic density tracers were used in the range of 1.28-2.1 g/cm3 and under different operational conditions. The performance of Tri-Flo was evaluated in a rapid manner, and an acceptable partitioning performance was observed under the process regime; the misplacements were in the normal range. Contrary to the dense media cyclones where the cut point shift (CPS) is usually positive, the results of this work showed that CPS was negative in both stages of the Tri-Flo separator. The Ecart probable value for the first stage of the separator (Epf = 0.023) was rather greater than the second stage (Eps = 0.018), representing the higher performance achieved in the second stage. In addition, the Tri-Flo operational parameters were found to be adjustable on the basis of raw coal specifications in order to reach good metallurgical results. Therefore, the optimum operational feed capacities of the Tri-Flo separator were determined to be in the range of 80-140 t/h, depending on the type of raw coal.
H. Haghgouei; A. Reza Kargar; M. H. Khosravi; M. Amini
Abstract
In many engineering constructions, the foundations should be built adjacent to each other. Therefore, the effect of interfering of close foundations should be considered in the design stage. In this research work, the effect of interference of closely separated foundations resting on a slope on the elastic ...
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In many engineering constructions, the foundations should be built adjacent to each other. Therefore, the effect of interfering of close foundations should be considered in the design stage. In this research work, the effect of interference of closely separated foundations resting on a slope on the elastic settlement is investigated by considering a semi-analytical solution. The distribution of stress due to the footing pressure in the slope is computed by a proposed Airy stress function, and then by employing the finite difference scheme, the displacement of the footings is calculated. The results obtained show that by increasing the distance between the foundations, the interference influence on the ratio of settlement will be diminished. However, this behavior is highly linked to the slope characteristics. For a slope with a height of 10 times of footing width, beyond an S/B ratio larger than 10, the effect of interference is not tangible, and the footings behave like an isolated foundation. By decreasing the slope height, this behavior will occur at a lower S/B.
Exploitation
E. Bakhtavar; A. Jafarpour; S. Yousefi
Abstract
In order to catch up with reality, all the macro-decisions related to long-term mining production planning must be made simultaneously and under uncertain conditions of determinant parameters. By taking advantage of the chance-constrained programming, this paper presents a stochastic model to create ...
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In order to catch up with reality, all the macro-decisions related to long-term mining production planning must be made simultaneously and under uncertain conditions of determinant parameters. By taking advantage of the chance-constrained programming, this paper presents a stochastic model to create an optimal strategy for producing bimetallic deposit open-pit mines under certain and uncertain conditions. The uncertainties of grade, price per product, and capacities of the various stages in the process of production of the final product were considered. The results of solving the deterministic and stochastic models showed that the stochastic model had a greater compatibility and performance than the other ones.
Sh. Rahimi; M. Ataee-pour; H. Madani
Abstract
Methane has been known as a safety risk for the coal mining activities. Accordingly, one can mitigate this risk, and hence, the level of hazard to which the mining workers are exposed, by predicting the possible exceedance of allowable methane dosage should be provided with a reliable information on ...
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Methane has been known as a safety risk for the coal mining activities. Accordingly, one can mitigate this risk, and hence, the level of hazard to which the mining workers are exposed, by predicting the possible exceedance of allowable methane dosage should be provided with a reliable information on the distribution of methane across the working face considering the uncertainties associated with the gas content of such deposits. In this work, the gas content uncertainty in a coal seam is first investigated using the geo-statistical simulation. Then a method is proposed in order to predict methane gas emission based on the Monte Carlo random simulation method. Next, the results obtained are introduced into a 3D Computational Fluid Dynamics (CFD) model to estimate the methane distribution considering the uncertainty associated with the gas content. Defined as zones where the methane concentration is so high that an explosion is much likely to occur, the elevated methane zones (EMZs) are delineated across the working faces. The results obtained show that UGC has an impact on the ventilation parameters and EMZs. The proposed method could be carried out in order to guide the ventilation design in improving safety.
Hadi Fattahi
Abstract
The uniaxial compressive strength of weak rocks (UCSWR) is among the essential parameters involved for the design of underground excavations, surface and underground mines, foundations in/on rock masses, and oil wells as an input factor of some analytical and empirical methods such as RMR and RMI. The ...
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The uniaxial compressive strength of weak rocks (UCSWR) is among the essential parameters involved for the design of underground excavations, surface and underground mines, foundations in/on rock masses, and oil wells as an input factor of some analytical and empirical methods such as RMR and RMI. The direct standard approaches are difficult, expensive, and time-consuming, especially with highly fractured, highly porous, weak, and homogeneous rocks. Numerous endeavors have been made to develop indirect approaches of predicting UCSWR. In this research work, a new intelligence method, namely relevance vector regression (RVR), improved by the cuckoo search (CS) and harmony search (HS) algorithms is introduced to forecast UCSWR. The HS and CS algorithms are combined with RVR to determine the optimal values for the RVR controlling factors. The optimized models (RVR-HS and RVR-CS) are employed to the available data given in the open-source literature. In these models, the bulk density, Brazilian tensile strength test, point load index test, and ultrasonic test are used as the inputs, while UCSWR is the output parameter. The performances of the suggested predictive models are tested according to two performance indices, i.e. mean square error and determination coefficient. The results obtained show that RVR optimized by the HS model can be successfully utilized for estimation of UCSWR with R2 = 0.9903 and MSE = 0.0031203.
Exploitation
E. Ghasemi
Abstract
In underground excavation, where the road-headers are employed, a precise prediction of the road-header performance has a vital role in the economy of the project. In this paper, a new model is developed for prediction of the road-header performance using the non-linear multivariate regression analysis. ...
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In underground excavation, where the road-headers are employed, a precise prediction of the road-header performance has a vital role in the economy of the project. In this paper, a new model is developed for prediction of the road-header performance using the non-linear multivariate regression analysis. This model is able to estimate the instantaneous cutting rate (ICR) of roadheader based on rock properties such as Brazilian tensile strength (BTS), rock mass cuttability index (RMCI), and alpha angle (α: is the angle between the tunnel axis and the planes of weakness). In order to construct and test the proposed model, a database including 62 cutting cases is used in the Tabas coal mine No. 1 in Iran. Various statistical performance indices were employed to evaluate the model efficiency. The results obtained indicate that the proposed non-linear regression model can be efficiently used to predict the road-header cutting performance. Furthermore, the prediction capacity of this model is better than the empirical models developed previously. Finally, it should be noted that the developed model is site-specific, and it can be used for preliminary estimation of ICR in future phases of Tabas coal mine No. 1. The outcome of this model can be helpful in adjustment of time-scheduling of the project.
Rock Mechanics
R. Rafiee; A. Azarfar
Abstract
One of the main concerns of an underground coal mining engineer is the safety and stability of the mine. One way that the safety and stability can be ensured is to know and understand the coal mine geology and how it reacts to the mining process. One technique that has shown a lot of success in the coal ...
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One of the main concerns of an underground coal mining engineer is the safety and stability of the mine. One way that the safety and stability can be ensured is to know and understand the coal mine geology and how it reacts to the mining process. One technique that has shown a lot of success in the coal mining industry for geologic technical evaluation purposes is the coal mine roof rating (CMRR). The CMRR classification is based on geotechnical data taken from the immediate roof layers within the mine. Since the uncertainty exists in geotechnical data, and CMRR process depends on the expert’s idea implicitly, the final value may be inaccurate. In this paper, the fuzzy type 2 is used to overcome this uncertainty. To design the fuzzy system for calculating the CMRR, only quantitative variables (UCS, spacing, and persistence) are considered as fuzzy inputs. Finally, the scores of CMRR and FCMRR for four units of Riccall mine are compared.
Exploitation
P. Afzal; M. Yusefi; M. Mirzaie; E. Ghadiri-Sufi; S. Ghasemzadeh; L. Daneshvar Saein
Abstract
The aim of this work was to delineate the prospects of podiform-type chromite by staged factor analysis and geochemical mineralization prospectivity index in Balvard area, SE Iran. The stream sediment data and fault density were used as the exploration features for prospectivity modeling in the studied ...
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The aim of this work was to delineate the prospects of podiform-type chromite by staged factor analysis and geochemical mineralization prospectivity index in Balvard area, SE Iran. The stream sediment data and fault density were used as the exploration features for prospectivity modeling in the studied area. In this regard, two continuous fuzzified evidence layers were generated and integrated using fuzzy operator. Then fractal modeling was used for defuzzification of the prospectivity model obtained. Furthermore, the prediction-area plot was used for evaluation of the predictive ability of the generated target areas. The results obtained showed that using the prospectivity model, 82% of mineral occurrences was predicted in 18% of the studied area. In addition, the target areas were correlated with the geological particulars including ultrabasic and serpentinization rocks, the host rocks of the podiform-type chromite deposit type.
M. Davood Yavari; H. Haeri; V. Sarfarazi; M. Fatehi Marji; H. A. Lazemi
Abstract
Investigating the crack propagation mechanism is of paramount importance in analyzing the failure process of most materials. This process may be exposed during each kind of loading on the materials. In this work, the cracking mechanism in rock-like materials is studied using the numerical methods and ...
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Investigating the crack propagation mechanism is of paramount importance in analyzing the failure process of most materials. This process may be exposed during each kind of loading on the materials. In this work, the cracking mechanism in rock-like materials is studied using the numerical methods and compared with the experimental test results. However, the mechanism of crack growth in brittle materials such as rocks is influenced by different parameters. This research work focuses on the effect of the initial crack angles on the crack growth paths of these materials. Some cubic samples containing pre-existing cracks are tested in compression by considering different flaw orientations. The specimens are made of cement, water, and sand. Moreover, the mentioned process is numerically simulated using three different methods: the finite difference method for discontinuous bodies or discrete element method, the displacement discontinuity method, and the versatile finite element method. The micro-parameters for simulation are gained by the trial-and-error procedure for the discrete element method. Eventually, the crack growth paths observed in the experiments are compared with the numerically simulated models. The results obtained show that these central cracks propagate in two ways, which are dependent on their initial angle. By increasing the initial crack angle to greater than 30° (α > 30°), the wing crack path moves further away from the initial crack, and by decreasing α to smaller than 30° (α < 30°), only the shear cracks are initiated. Therefore, the validity and accuracy of the results are manifested by comparing all the corresponding results obtained by different methods. Based on these results, it can generally be concluded that the strength of the cubic (rock material) specimens increases with increase in the crack angles with respect to the applied loading direction.
S. Akbari; Sh. Zare; H. Chakeri; H. Mirzaei Nasir Abad
Abstract
Evaluation of the interaction between a new and the existing underground structures is one of the important problems in urban tunneling. In this work, using FLAC3D, four numerical models of single- and twin-tube tunnels in urban areas are developed, where the horizontal distance between the single- and ...
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Evaluation of the interaction between a new and the existing underground structures is one of the important problems in urban tunneling. In this work, using FLAC3D, four numerical models of single- and twin-tube tunnels in urban areas are developed, where the horizontal distance between the single- and twin-tube tunnels are varied. The aim is to analyze the effects of the horizontal distances, considering various criteria such as the deformation of linings, the forces and moments exerted on the twin-tube tunnels and their safety factors, the subsidence that occur on the surface and the nearby buildings, the stability of the single-tube tunnel, and the stability of the pillar lying between the single- and twin-tube tunnels. Considering the above-mentioned criteria, the results obtained indicate that the interaction between the single- and twin-tube tunnels is virtually negligible in the distance more than three times the single-tube tunnel diameter. Also the stability of the pillar lying between the tunnels makes the distance to be chosen at least 1.5 times the single-tube tunnel diameter.
A. Agah; F. Doulati Ardejani; M. Javad Azinfar
Abstract
This work investigates the reactive transport of volatile hydrocarbons in the unconfined aquifer system of Tehran oil refinery and the industrial area of Ray, Tehran. A 2D finite volume model is presented to predict the soil gas contamination caused by LNAPL traveling on the phreatic surface through ...
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This work investigates the reactive transport of volatile hydrocarbons in the unconfined aquifer system of Tehran oil refinery and the industrial area of Ray, Tehran. A 2D finite volume model is presented to predict the soil gas contamination caused by LNAPL traveling on the phreatic surface through the vadose zone of the aquifer incorporating physical, chemical, and biological processes. A multi-purpose commercial software called PHOENICS is modified by incorporating extra codes to solve the model equations numerically. The model predictions closely agree with the field measurements, showing that the LNAPL migration is typically affected by the volatilization process. LNAPLs represent a potential long-term source of soil and groundwater contamination in the studied site. A comparison of the simulation results in a time step of 36 years with the results of field studies shows that the presented numerical model can simulate the reaction transfer of evaporated hydrocarbons in the unsaturated region. The concentrations have decreased in the time step of 36 years compared to the values shown in the time step of 50 years. This decrease in the hydrocarbon gas-phase concentrations in the unsaturated zone is due to excavations at the site for field studies. Through these excavations, a significant volume of the gaseous phase trapped below the earth's surface is released into the atmosphere, which reduces the accumulation of volatile gases beneath the earth's surface.
Rock Mechanics
H. Zebarjadi Dana; R. Khaloo Kakaie; R. Rafiee; A.R. Yarahmadi Bafghi
Abstract
Slope stability analysis is one of the most important problems in mining and geotechnical engineering. Ignoring the importance of these problems can lead to significant losses. Selecting an appropriate method to analyze the slope stability requires a proper understanding of how different factors influence ...
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Slope stability analysis is one of the most important problems in mining and geotechnical engineering. Ignoring the importance of these problems can lead to significant losses. Selecting an appropriate method to analyze the slope stability requires a proper understanding of how different factors influence the outputs of the analyses. This paper evaluates the effects of considering the real geometry, changes in the mesh size, and steepness of the slope, as the dimensional effects, and changes in the geomechanical parameters, as the media effects on the global slope stability of an open-pit mine using finite difference methods with a strength reduction technique. The case study is the Tectonic Block I in the old pit (steep slope) and the redesigned new pit (gentle slope) of the Choghart iron mine. In the first step, a series of 2D and 3D slope stability analyses are performed and compared in terms of safety and potential failure surface. The results obtained show that by considering the real geometry of the slope, the FOS3D/FOS2D ratio (3D-effect) is more than 1 in the all cases. The 3D-effect in the new pit is smaller than that in the old one. In the next step, sensitivity analysis of the cohesion and the friction angle is performed for the 2D and 3D analyses. The results obtained show that the sensitivity of the analyses in terms of the 3D-effect to the change in the friction angle, especially in a low-friction angle, is more significant than that to the change in the cohesion.
Rock Mechanics
H. Sarfaraz; M. H. Khosravi; M. Amini
Abstract
In layered and blocky rock slopes, toppling failure is a common mode of instability that may occur in mining engineering. If this type of slope failure occurs as a consequence of another type of failure, it is referred to as the secondary toppling failure. “Slide-head-toppling” is a type ...
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In layered and blocky rock slopes, toppling failure is a common mode of instability that may occur in mining engineering. If this type of slope failure occurs as a consequence of another type of failure, it is referred to as the secondary toppling failure. “Slide-head-toppling” is a type of secondary toppling failures, where the upper part of the slope is toppled as a consequence of a semi-circular sliding failure at the toe of the slope. In this research work, the slide-head-toppling failure is examined through a series of numerical modeling. Phase 2, as a software written based on the finite element method, is used in this work. Different types of slide-head-toppling failures including blocky, block-flexural, and flexural are simulated. A good agreement can be observed when the results of the numerical modeling are compared with those for the pre-existing physical modeling and analytical method.
S. Zare; M. Maleki Moghaddam; J. Pourshaabadi
Abstract
The energy consumed by the comminution equipment accounts for the main part of the operating cost of the mineral processing plants. In order to conserve energy, attempts were made to increase the efficiency of the conventional comminution equipment. As a case study, in this research work, a process audit ...
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The energy consumed by the comminution equipment accounts for the main part of the operating cost of the mineral processing plants. In order to conserve energy, attempts were made to increase the efficiency of the conventional comminution equipment. As a case study, in this research work, a process audit was carried out in the comminution plant of the Steel-Sirjan Iron Ore Complex in order to find the low-cost solutions to improve the product quality and decrease the maintenance and operating costs. Three main steps of the audit were (1) studying the operating manuals and checking the standard process procedures, (2) process data analyzing, and (3) proposing and implementing the proper solutions. Plant audit revealed a low equipment efficiency. The main defects were the crusher operation in the half-full condition, high pressure grinding roll (HPGR) operation in a non-standard condition, high amounts of rejected materials in the HPGR circuit, and low efficiency of the screen. Following this, a series of modifications were made in the crushing and grinding circuit. This consequently caused an increase of 9.3% in the crushing plant throughput in the choked condition of the crushers as opposed to the half-full condition. By increasing the HPGR operational pressure and the hopper level, BBWI of the HPGR product in the super-choked condition was decreased from 16± 0.20 kWh/t to 14.9± 0.25 kWh/t. By modifying the screen process, the circulating load decreased from 79% to 59%, and the screen efficiency increased from 63.5% to 89.5%.The energy consumed by the comminution equipment accounts for the main part of the operating cost of the mineral processing plants. In order to conserve energy, attempts were made to increase the efficiency of the conventional comminution equipment. As a case study, in this research work, a process audit was carried out in the comminution plant of the Steel-Sirjan Iron Ore Complex in order to find the low-cost solutions to improve the product quality and decrease the maintenance and operating costs. Three main steps of the audit were (1) studying the operating manuals and checking the standard process procedures, (2) process data analyzing, and (3) proposing and implementing the proper solutions. Plant audit revealed a low equipment efficiency. The main defects were the crusher operation in the half-full condition, high pressure grinding roll (HPGR) operation in a non-standard condition, high amounts of rejected materials in the HPGR circuit, and low efficiency of the screen. Following this, a series of modifications were made in the crushing and grinding circuit. This consequently caused an increase of 9.3% in the crushing plant throughput in the choked condition of the crushers as opposed to the half-full condition. By increasing the HPGR operational pressure and the hopper level, BBWI of the HPGR product in the super-choked condition was decreased from 16± 0.20 kWh/t to 14.9± 0.25 kWh/t. By modifying the screen process, the circulating load decreased from 79% to 59%, and the screen efficiency increased from 63.5% to 89.5%.
M. Zahiri; K. Goshtasbi; J. Khademi Hamidi; K. Ahangari
Abstract
There is a direct relationship between the efficiency of mechanized excavation in hard rocks and that of disc cutters. Disc cutter wear is an important effective factor involved in the functionality of tunnel boring machines. Replacement of disc cutters is a time-consuming and costly activity that can ...
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There is a direct relationship between the efficiency of mechanized excavation in hard rocks and that of disc cutters. Disc cutter wear is an important effective factor involved in the functionality of tunnel boring machines. Replacement of disc cutters is a time-consuming and costly activity that can significantly reduce the TBM utilization and advance rate, and has a major effect on the total time and cost of the tunneling projects. When these machines bore through hard rocks, the cutter wear considerably affects the excavation process. To evaluate the performance of the cutters, first, it is essential to figure out how they operate the rock cutting mechanism; secondly, it is important to identify the key factors that cause the wear. In this work, we attempt to introduce a comprehensive numerical method for estimation of disc cutter wear. The field data including the actual cutter wear more than 1000 pieces and the geological parameters along the Kani-Sib transmission tunnel in the northwest of Iran are compiled in a special database that is subjected to a statistical analysis in order to reveal the genuine wear rule. The results obtained from the numerical method indicate that with an increase in the wear of disk cutter up to 25 mm, the applied normal and rolling forces can be multiplied by 2.9 and 2.7, respectively, and by passing the critical wear, the disk cutters lose their optimal performance. This method also shows that confining pressure will increase the wear of the disc cutter. By the proposed formulation, the cutter consumption rate can be predicted with a high accuracy.
Ali Dadkhah Tehrani; Reza Shirinabadi
Abstract
The soil's physical and mechanical properties are obtained through laboratory or in-situ tests. The dilatometer is an in-situ tool in rock mechanics and geotechnical engineering, and is widely used in developed countries. In the advanced version of this device, a geophone receives ground vibration. Thus ...
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The soil's physical and mechanical properties are obtained through laboratory or in-situ tests. The dilatometer is an in-situ tool in rock mechanics and geotechnical engineering, and is widely used in developed countries. In the advanced version of this device, a geophone receives ground vibration. Thus Vs [1] could be obtained at the depth of the blade. This research work investigates the feasibility and performance of the first electronic seismic sensor due to its lower cost, more life span, more sensitivity instead of the geophone, and the ability to transfer signal. These changes make it an online tool connected to Arduino[2], a platform so the digital or analog result could be transferred automatically. The test is carried out under construction of Bahar Shiraz station of Tehran Metro Line 6 at the depth of 30 m. The hammer generates a shear wave, and after amplification, the received signals are measured with the software. The shear wave velocity at the test site is obtained at 504 m/s. The result compared to Vs reported geotechnical investigation done by “Darya-Khak-Pey consulting engineers” for Metro line 6 shows a 10% deviation. It is suggested to conduct more comparative tests to check the results and calibrate. Using an 801-S sensor with more life span (of more than 60 million times) and the ability to connect to the internet with an Arduino board is the innovation applied to introduce a new generation of this tool in the engineering world.
Bijan Afrasiabian; Kaveh Ahangari; Ali Noorzad
Abstract
High-level vibrations caused by blasting operations in open-pit mining can exert adverse effects such as destruction of surrounding surface structures. Therefore, it is essential to identify the factors effective in mitigating the damaging effects of ground vibration in open-pit mines, and monitor them. ...
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High-level vibrations caused by blasting operations in open-pit mining can exert adverse effects such as destruction of surrounding surface structures. Therefore, it is essential to identify the factors effective in mitigating the damaging effects of ground vibration in open-pit mines, and monitor them. This study investigates the effects of some of the most important blast design parameters in a row of blast holes. According to the advantages of numerical methods, the 3D discrete element method is employed for this purpose. The Peak Particle Velocity (PPV) values are measured along the central hole at the distances of one meter. The results obtained demonstrate that an increase in the blast damage factor and inter-hole delay time results in higher PPV values. However, the increased delay time has no remarkable effect on reducing the development of the blast damage zone. On the other hand, as the decoupling increases, the PPV values diminish, leading to substantial reductions in the ground vibration and rock mass damage. It is also observed that the elimination of sub-drilling does not significantly reduce ground vibrations. The analysis of the results obtained from the numerical modeling show that the discontinuities of the rock mass act as a filter, which could decrease the wave energy by more than 90%. Moreover, it is found that the direction of the discontinuities also affects the emission of waves caused by the blast. The PPV values are reduced, and the damaged zone is less developed if the discontinuities are opposite of the slope surface.
Ali Entezari; Mohammad Karamoozian; M Eskandari Nasab
Abstract
The possibility of selective leaching process was investigated during molybdenite flue dust leaching to recover its rhenium content. The results show that addition of alcohols to water makes the medium less favorable for molybdenum transfer into aqueous phase. On the other hand, addition of small amounts ...
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The possibility of selective leaching process was investigated during molybdenite flue dust leaching to recover its rhenium content. The results show that addition of alcohols to water makes the medium less favorable for molybdenum transfer into aqueous phase. On the other hand, addition of small amounts of alcohols (5-15%) makes a noticeable separation of rhenium over molybdenum, but by increasing the alcohol content recovery of both metals decreases. More than 90% of Re transferred into leach solution but the corresponding amount for Mo was only about 0.5%.
K. Barani; H. Esmaili
Abstract
In this work, the waste stone sludge obtained from the granite and marble stone processing factories was used for the manufacture of artificial stones using vibratory compaction in a vacuum environment. The results obtained showed that water absorption and density increased, and the flexure, ...
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In this work, the waste stone sludge obtained from the granite and marble stone processing factories was used for the manufacture of artificial stones using vibratory compaction in a vacuum environment. The results obtained showed that water absorption and density increased, and the flexure, compressive, and tensile strengths decreased with increase in the content of the waste stone sludge. These results also demonstrated that by combining 50% of stone sludge, 12% of ground quartz, 25% of waste glass, and 13% of resin at a compaction pressure of 12 MPa, a vibration frequency of 30 Hz, and vacuum conditions at 50 mm Hg, artificial stone slabs with a water absorption less than 0.64, a density less than 2.68, a flexure strength more than 45 MPa, a compressive strength more than 90 MPa, and a tensile strength more than 35 MPa can be obtained. The artificial stone slabs obtained in this research work had good density and water absorption, and flexure, compressive, and tensile strengths compared to the natural stones, and thus they can be regarded as the ideal construction materials for covering walls or paving floors.
