Exploration
Jabar Habashi; Majid Mohammady Oskouei; Hadi Jamshid Moghadam
Abstract
The studied area located in eastern Iran shows a high potential for various mineralizations, especially copper due to its tectonic activity. Remote sensing data can effectively distinguish these areas because of the sparse vegetation. Therefore, in this study, the ASTER (Advanced Spaceborne Thermal Emission ...
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The studied area located in eastern Iran shows a high potential for various mineralizations, especially copper due to its tectonic activity. Remote sensing data can effectively distinguish these areas because of the sparse vegetation. Therefore, in this study, the ASTER (Advanced Spaceborne Thermal Emission and Reflection Radiometer) multi-spectral data was used to recognize argillic, sericite, propylitic, and iron oxide alterations associated with copper mineralization. For this purpose, two categories (porphyry copper-iron and advanced argillic-iron) related alterations were considered to perform the classification of a 2617 square kilometer area using a neural network classification algorithm. To evaluate the accuracy of the classifier, the confusion matrix was computed, which provides overall accuracy and the kappa coefficient factors for assessing classification accuracy. As a result, 64.17% and 83.5% of overall accuracy, and 0.602 and 0.807 of the kappa coefficient were achieved for the advanced argillic alterations and porphyry copper categories, respectively. Ultimately, the validation of the classifications was carried out using the normalized score (NS) equation, employing quantitative criteria. Notably, the advanced argillic class emerged with the top normalized score of 2.25 out of 4, signifying a 56% alignment with the geological characteristics of the region. Consequently, this outcome has led to the identification of favorable areas in the central and northeastern parts of the studied area.
Environment
Daniyal Ghadyani; Amirhossein Badraddini; Mohammad Mirzehi Kalateh Kazemi; Vahab Sarfarazi; Hadi Haeri; Jinwei Fu; Sohrab Naser Mostofi; Vahid Khodabandeloo; Mohammad Fatehi Marji
Abstract
Regarding the hazard-prone working conditions in underground mines, synchronous monitoring and alarm system is vital to increase the safety. By analyzing the accidents in underground mines in Iran, it can be deduced that most fatalities are related to gas leakage, objects drop off on the head, and not ...
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Regarding the hazard-prone working conditions in underground mines, synchronous monitoring and alarm system is vital to increase the safety. By analyzing the accidents in underground mines in Iran, it can be deduced that most fatalities are related to gas leakage, objects drop off on the head, and not using helmets by the staff. Therefore, a smart helmet with the capability of measuring harmful gasses (regarding the type of the mine), detection of the existence of the helmet on the head, temperature and humidity measurement, and detection of blow on the head is designed and fabricated to eliminate the present dangers and problems. This system displays the evaluated data on a developed software through wireless data transmission hardware. The data transmission hardware is the primary a link between the intelligent safety helmet and the software. To follow the idea, practical experiments have been performed in Parvadeh four and East Parvadeh of Tabas coal mine to confirm the validity of data transmission that culminated in successful results. The results were altered by the complexity of the design of the underground spaces so that in a straight direction, data transmission was held until 430 meters. However, further progress was not possible due to tunnel limitations. Data transmission was reduced to 190 meters in access horizons with curvatures or tilts. According to present standards, some thresholds are defined for each of the mentioned cases such that alarm protocol is activated by exceeding these thresholds in critical circumstances. Then the helmet user and the software’s operator will be informed of the occurred danger and will settle the problem. The system outlined in this study ensures performance reliability through its alarm package. A key innovation is the in-depth examination of the impact of head injuries, transforming it into other factors by analyzing relevant content and setting boundaries for assessment rather than using specific numbers. Furthermore, the most evident aspect of this design is the enhancement of the managerial approach, which includes an attendance evaluation platform and performance reporting within the system.
M. Anemangely; A. Ramezanzadeh; B. Tokhmechi
Abstract
Achieving minimum cost and time in reservoir drilling requires evaluating the effects of the drilling parameters on the penetration rate and constructing a drilling rate estimator model. Several drilling rate models have been presented using the drilling parameters. Among these, the Bourgoyne and Young ...
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Achieving minimum cost and time in reservoir drilling requires evaluating the effects of the drilling parameters on the penetration rate and constructing a drilling rate estimator model. Several drilling rate models have been presented using the drilling parameters. Among these, the Bourgoyne and Young (BY) model is widely utilized in order to estimate the penetration rate. This model relates several drilling parameters to the penetration rate. It possesses eight unknown constants. Bourgoyne and Young have suggested the multiple regression analysis method in order to define these constants. Using multiple regressions leads to physically meaningless and out of range constants. In this work, the Cuckoo Optimization Algorithm (COA) is utilized to determine the BY model coefficients. To achieve this goal, the corresponding data for two wells are collected from one of the oilfields located in SW of Iran. The BY model constants are determined individually for two formations in one of the wells. Then the determined constants are used to estimate the drilling rate of penetration in the other well having the same formations. To compare the results obtained for COA, first, the two mathematical methods including progressive stochastic and multiple regressions were implemented. Comparison between these methods indicated that COA yields more accurate and reliable results with respect to the others. In the following, Particle Swarm Optimization (PSO) and Genetic Algorithm (GA) as meta-heuristic algorithms were applied on the field data in order to determine BY model’s coefficients. Comparison between these methods showed that the COA has fast convergence rate and estimation error less than others.
Rock Mechanics
H. Mohammadi; H. Darbani
Abstract
There are various criteria that need to be examined alongside each other when designing a longwall mining system. Challenges such as determination of the supported roof width, support system design, caving height determination, lateral or chain pillar size determination, and optimum support design for ...
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There are various criteria that need to be examined alongside each other when designing a longwall mining system. Challenges such as determination of the supported roof width, support system design, caving height determination, lateral or chain pillar size determination, and optimum support design for the main gate and tail gate roadways have to be tackled for this aim. Three-dimensional analysis would deliver the highest accuracy of induced stresses around the longwall working area. Thus, the main purpose of this paper is to develop a three dimensional geometrical computing model (3GCM) for calculating the induced stresses in both longitudinal and transverse loading orientations of the extraction panel. 3GCM is capable of studying the changes of induced stresses along the longitudinal orientation of working and the lateral pillar as well as the induced stresses ahead and behind of the face. The proposed computational model, for analyzing the vertical induced stresses, was used in one of the longwall workings in the Parvade-2 coal mine of Tabas, Iran. Validation of 3GCM has approved its high efficiency for the analysis of induced stresses within the working as well as surrounding areas.
Exploration
A. Habibnia; Gh. R. Rahimipour; H. Ranjbar
Abstract
Hanza region is located in the southern part of Urumieh–Dokhtar Metallogenic belt in southeastern Iran. This region includes six known porphyry copper deposits and it is considered as an ore- bearing region from geochemical point of view. The aim of this research is to examine effective processing ...
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Hanza region is located in the southern part of Urumieh–Dokhtar Metallogenic belt in southeastern Iran. This region includes six known porphyry copper deposits and it is considered as an ore- bearing region from geochemical point of view. The aim of this research is to examine effective processing techniques in the analysis of stream sediment geochemical datasets and ASTER satellite images. The processing methods have led to identification of eight new prospective areas. These methods are aimed at providing univariate geochemical maps. The stream sediment geochemical mapping for Cu and Mo was performed by the sample catchment basin approach. The results derived from this approach have been mapped in four classes associated with the first quartile, third quartile and threshold values obtained from Median Absolute Deviation method. False-colour composite and band ratio techniques were adopted as two well-known methods for the processing of an ASTER scene spanning the study area. Eight new targets for possible mineralization have been resulted from geochemical data analyses. Image processing techniques on the ASTER multispectral data have also revealed widespread hydrothermal alterations associated with the known porphyry copper deposits and the new prospects.
Mineral Processing
A.R. Javadi
Abstract
Carnallite, with the chemical formula KMgCl3.6H2O, is a mineral that was first discovered in the Urals Mountains in Russia. The reverse flotation has been established for carnallite processing in the current decades, and the alkyl morpholine collector is used for the removal of NaCl from carnallite using ...
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Carnallite, with the chemical formula KMgCl3.6H2O, is a mineral that was first discovered in the Urals Mountains in Russia. The reverse flotation has been established for carnallite processing in the current decades, and the alkyl morpholine collector is used for the removal of NaCl from carnallite using the reverse flotation. The carnallite processing method involves reverse flotation with the dodecyl morpholine collector, and then centrifugation and cold crystallization. In this research work, kimiaflot 619, as a new collector, is synthesized, and the bench-scale flotation shows that kimiaflot 619 reveals a better selectivity and affinity for the NaCl crystals at an acidic pH with a less collector dosages–only 1/2 of the Armoflot 619 collector. The flotation results indicate that the NaCl grade in carnallite concentrated by Armoflot 619 (200 g/t) is 2.86%, while the NaCl grade in carnallite concentrated by kimiaflot 619collector (100 g/t) is 2.75%. The frother’s stability of the Armoflot 619 collector after flotation is very high and uncontrollable, while kimiaflot 619 has solved this problem, and it is completely controllable.
Pooria Kianoush; Ghodratollah Mohammadi; Seyed Aliakbar Hosseini; Nasser Keshavazr Faraj Khah; Peyman Afzal
Abstract
In the seismic methods, estimation of the formation pressures is obtained by converting the seismic velocity to the pore pressure, and comparing it with the effective pressure during the well-test program. This work is a new challenge regarding the velocity study domain in an oil field in SW Iran. The ...
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In the seismic methods, estimation of the formation pressures is obtained by converting the seismic velocity to the pore pressure, and comparing it with the effective pressure during the well-test program. This work is a new challenge regarding the velocity study domain in an oil field in SW Iran. The reservoir generally consists of carbonate rocks, and contains no shale interbeds. Here, 23 well information, seismic data interpretation, compressional (Vp), and shear velocity (Vs) models are implemented. The models are determined from the combined geo-statistical methods, and the results obtained are compared with the fractal models. The final Vs cube is modeled in order to determine the formation fracture pressure using the exploratory well cores and dipole sonic imager (DSI) Vs logs with a correlation coefficient of 0.95 for the Vs data obtained from the porosity, lithology, and primary DSI data. The vertical seismic profiling (VSP) data introduce a maximum interval velocity of 2760-2900 m/s in the field related to the Gotnia formation. The final amounts of seismic acoustic impedance inversion (AI) at the bottom of the field are mostly in the range of 8000-15000 [(m/s)*(g/cm3)], which can be related to the calcareous formations. Based on the Logratio matrix obtained from the fractal velocity-volume (Vp-V) model, the maximum overall accuracy (OA) in the dominant limestone intervals is 0.74. It indicates a high correlation of the Vp cube model obtained from the combination of sequential Gaussian simulation (SGS) and co-kriging models with AI. The uncertainty studies of Vp model in blind wells are about 50%, which is acceptable considering the large well numbers.
V. Sarfarazi
Abstract
In this work, the interaction between the semi-circular space and the neighboring joint with and without the presence of rock bolts was investigated using the particle flow code (PFC) approach. For this purpose, firstly, the calibration of PFC was performed using both the Brazilian experimental test ...
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In this work, the interaction between the semi-circular space and the neighboring joint with and without the presence of rock bolts was investigated using the particle flow code (PFC) approach. For this purpose, firstly, the calibration of PFC was performed using both the Brazilian experimental test and the uniaxial compression test. Secondly, a numerical model with the dimension of 100 mm * 100 mm was prepared. A semi-circular space with a radius of 25 mm was situated below the model. A joint with a length of 40 mm was situated above the space. The joint opening was 2 mm. The joint angles related to the horizontal direction were 0°, 15°, 30°, 45°, 60°, and 75°. Totally, 6 different configurations of the semi-circular space and neighboring joint were prepared. These models were tested with and without the presence of vertical rock bolts by the biaxial test. The rock bolt length was 50 mm. The value of the lateral force was fixed at 2 MPa. An axial force was applied to the model till the final failure occurred. The results obtained showed that the presence of rock bolts changed the failure pattern of the numerical model. In the absence of rock bolts, two tensile wing cracks initiated from the joint tip and propagated diagonally till coalescence from the model boundary. Also several shear bands were initiated in the left and right sides of the tunnel. In the presence of rock bolts, several shear bands were initiated in the left and right sides of the tunnel. The compressive strength with the presence of rock bolts was more than that without the presence of rock bolts. The failure stress had a minimum value when the joint angle was 45°.
Amir Rezaei; Vahab Sarfarazi; Nima Babanouri; Mohammad Omidi manesh; Shirin Jahanmiri
Abstract
Non-persistent joints are geologic occurrences in rocks that weaken pillars because they are present within them. Using practical tests and numerical models, it has been determined how edge notches affect the way pillars break. Gypsum samples that are notched and have dimensions of 70 mm by 70 mm by ...
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Non-persistent joints are geologic occurrences in rocks that weaken pillars because they are present within them. Using practical tests and numerical models, it has been determined how edge notches affect the way pillars break. Gypsum samples that are notched and have dimensions of 70 mm by 70 mm by 50 mm are created. Gypsum's Young modulus, Poisson ratio, compressive strength, and tensile strength are 5.5 GPa, 0.27, 8 MPa, and 1.1 MPa, respectively. 10-, 20-, and 30-degree notch angles are used. The model receives an axial stress at a rate of 0.05 mm/min. On a rock pillar, numerical simulation is carried out concurrently with an experimental test. The findings indicate that the joint angle is mostly responsible for the failure process. The fracture pattern and failure mechanism of the pillars are connected to the compressive strengths of the specimens. At the notch points, two significant splitting tensile fractures spread vertically until coalescing with the top and lower boundaries of the models. On the left and right sides of the pillar, two rock columns are also taken out. The overall number of cracks rises as sample loading increases. The model's deformation at the start of loading reflect a linear elastic behavior, and the number of fractures steadily grows. When the number of cracks increases, the curve becomes non-linear, and the force being applied peaks. When the sample can no longer tolerate the applied force, a dramatic stress decrease occurs. The macro-failure over the whole model is what leads to the greater stress decrease following the peak load. In actuality, the reduced stress reduction is accompanied by more overall fractures. Similar findings are shown in both the experimental testing and numerical modeling.
Exploration
M. Honarmand; H. Ranjbar; H. Shahriari; F. Naseri
Abstract
This research was performed with the objective of evaluating the accuracy of spectral angle mapper (SAM) classification using different reference spectra. The Advanced Spaceborne Thermal Emission and Reflection Radiometer (ASTER) digital images were applied in the SAM classification in order to map the ...
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This research was performed with the objective of evaluating the accuracy of spectral angle mapper (SAM) classification using different reference spectra. The Advanced Spaceborne Thermal Emission and Reflection Radiometer (ASTER) digital images were applied in the SAM classification in order to map the distribution of hydrothermally altered rocks in the Kerman Cenozoic magmatic arc (KCMA), Iran. The study area comprises main porphyry copper deposits such as Meiduk and Chahfiroozeh. Collecting reference spectra was considered after pre-processing of ASTER VNIR/SWIR images. Three types of reference spectra including image, USGS library, and field samples spectra were used in the SAM algorithm. Ground truthing and laboratory studies including thin section studies, XRD analysis, and VNIR-SWIR reflectance spectroscopy were utilized to verify the results. The accuracy of SAM classification was numerically calculated using a confusion matrix. The best accuracy of 74.01% and a kappa coefficient of 0.65 were achieved using the SAM method using field samples spectra as the reference. The SAM results were also validated with the mixture tuned matched filtering (MTMF) method. Field investigations showed that more than 90% of the known copper mineralization occurred within the enhanced alteration areas.
Exploitation
R. Razzaghzadeh; R. Shakoor Shahabi; A. Nouri Qarahasanlou
Abstract
The appropriate operating of mining machines is affected by both the executive and environmental factors. Considering the effects and the related risks lead to a better understanding of the failures of such machines. This leads to a proper prediction of the reliability parameters of such machines. In ...
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The appropriate operating of mining machines is affected by both the executive and environmental factors. Considering the effects and the related risks lead to a better understanding of the failures of such machines. This leads to a proper prediction of the reliability parameters of such machines. In this research work, the reliability and maintainability analysis of the loading and haulage machines in the Sungun Copper Mine, considering the repair condition as multiple repairable units, was performed. For this purpose, the data necessary for the loading and haulage equipment including 2 loaders and 8 dump trucks for a 15-month period was collected and categorized in 10 operational units after the system and sub-systems of the department were determined. Initially, the time between failures (TBFs) and time to repair (TTR) for each unit was calculated. Then 20 sub-systems were developed. Primarily, the Stata software was utilized to carry out the heterogeneity test for all the sub-systems. In consequence, most of the sub-systems were regarded as the heterogeneous ones, except for 7 of them including the dump truck units 1, 2, 3, 4, 5, 7, and 8 in TBFs. Hence, "PHM" that is a covariate-based model displayed the heterogeneous group. Its reliability function was also estimated. For the next step, the trend tests were done on the non-heterogeneous sub-systems by means of the Minitab software. The homogeneous sub-systems with failure trend were modeled by “NHPP”. Afterwards, the non-trended sub-systems formed the data group. Later, the correlation tests were modeled by “HPP”. Finally, the reliability and maintainability functions were calculated with the 95% confidence level.
Exploitation
Moslem Jahantigh; Hamidreza Ramazi
Abstract
Various methods have been used for clustering big data. Pattern recognition methods are suitable methods for clustering these data. Due to the large volume of samples taken in the drilling of mines and their analysis for various elements, this category of geochemical data can be considered big data. ...
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Various methods have been used for clustering big data. Pattern recognition methods are suitable methods for clustering these data. Due to the large volume of samples taken in the drilling of mines and their analysis for various elements, this category of geochemical data can be considered big data. Examining and evaluating drilling data in the Lar copper mine in Sistan and Baluchistan province located in the southeast of Iran requires the use of these methods. Therefore, the main goal of the article is the clustering of the drilling data in the mentioned mine and its zoning of the geochemical data. To achieve this goal, 3500 samples taken from drilling cores have been used. Elemental analysis for six elements has been done using the ICP-Ms method. Pattern recognition methods including SOM and K-MEANS have been used to evaluate the relation between these elements. The silhouette method has been used to determine and evaluate the number of clusters. Using this method, 4 clusters have been considered for the mentioned data. According to this method, it was found that the accuracy of clustering is higher in the SOM method. By considering the 4 clusters, 4 zones were identified using clustering methods. By comparing the results of the two methods and using the graphical method, it was determined that the SOM method has a better performance for clustering geochemical data in the studied area. Based on that, zones 2 and 4 were recognized as high-grade zones in this area.
Rock Mechanics
Mohsen Khanizadeh Bahabadi; Alireza Yarahamdi Bafghi; Mohammad Fatehi Marji; Hossein Shahami; Abolfazl Abdollahipour
Abstract
Complexity of geomaterial’s behavior is beyond the capabilities of conventional numerical methods alone for realistically model rock structures. Coupling of numerical methods can make the numerical modeling more realistic. Discontinuous Deformation Analysis (DDA) and Displacement Discontinuous ...
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Complexity of geomaterial’s behavior is beyond the capabilities of conventional numerical methods alone for realistically model rock structures. Coupling of numerical methods can make the numerical modeling more realistic. Discontinuous Deformation Analysis (DDA) and Displacement Discontinuous Method (DDM) are hybridized for modeling block displacement and crack propagation mechanism in a blocky rock mass. DDA is used to compute the displacements of the blocks, and DDM is used to predict the crack propagation paths due to the specified boundary conditions. The displacements obtained from DDA are converted into stress and considering Kelvin's solution of the problem the crack propagation mechanism within each block is investigated. Boundary stresses are updated due to crack propagation and new stress boundary conditions in DDA. This cycle continued until crack propagation stopped or a new block formed. Numerical solutions of the experimental rock samples including two random cracks with crack 1 fixed and crack 2 created with different angles and one crack with a slope angle of 30 degrees are compared with the existing experimental and numerical results. This comparison validates the accuracy and effectiveness of the proposed procedure because crack propagation paths predicted are in good agreement with the corresponding experimental results of rock samples.
H. Rasouli; K. Shahriar; H. Madani
Abstract
When longwall mining involves total extraction, it includes the overlying strata movements. In order to better control these movements, the height of fracturing (HoF) must be determined. HoF includes both the caved and continuous fractured zones, and represents the region of the broken ground whereby ...
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When longwall mining involves total extraction, it includes the overlying strata movements. In order to better control these movements, the height of fracturing (HoF) must be determined. HoF includes both the caved and continuous fractured zones, and represents the region of the broken ground whereby a hydraulic connection to the mined seam occurs. Among the various empirical models for predicting HoF, the Ditton's geometry and geology models are widely used in the Australian coalfields. This work uses a case-based reasoning (CBR) method in order to predict HoF. The model's variables, including the panel width (W), cover depth (H), mining height (T), key stratum thickness (t), and its distance from the mined seam (y), are selected via the Buckingham's p-theorem. The data set consisting of 31 longwall panels is partitioned into the training and test subsets using the W/H ratio as the primary classifier of a semi-random partitioning method. This partitioning method overcomes the class imbalance and sample representativeness problems. A new CBR model presents a linear mathematical equation to predict HoF. The results obtained show that the presented model has a high coefficient of determination (= 0.99) and a low average error (AE = 8.44 m). The coefficient of determination for the CBR model is higher than that for the Ditton’s geometry (= 0.93) and geology (= 0.97) models. Contrary to the Ditton's models, the performance of the CBR model is consistent regarding the average and standard errors (AE and SE) of the training and test stages. The proposed model has an acceptable performance for all the width to depth ratios to predict HoF.
M.A. Chamanzad; M. Nikkhah
Abstract
Drilling and blasting have numerous applications in the civil and mining engineering. Due to the two major components of rock masses, namely the intact rock matrix and the discontinuities, their behavior is a complicated process to be analyzed. The purpose of this work is to investigate the effects of ...
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Drilling and blasting have numerous applications in the civil and mining engineering. Due to the two major components of rock masses, namely the intact rock matrix and the discontinuities, their behavior is a complicated process to be analyzed. The purpose of this work is to investigate the effects of the geomechanical and geometrical parameters of rock and discontinuities on the rock mass blasting using the UDEC software. To this end, a 2D distinct element code (DEM) code is used to simulate the stress distribution around three blast holes in some points and propagation of the radial cracks caused by blasting. The critical parameters analyzed for this aim include the normal stiffness (JKN) and shear stiffness (JKS), spacing, angle and persistence of joint, shear and bulk modulus, density of rock, and borehole spacing. The results obtained show that the joint parameters and rock modulus have very significant effects, while the rock density has less a effect on the rock mass blasting. Also the stress level has a direct relationship with JKN, JKS, bulk modulus, and the shear modulus has an inverse relationship with the rock density. Moreover, the stress variation in terms of spacing and joint angle indicates sinusoidal and repetitive changes with the place of target point with respect to the blast hole and joint set. Also with a decrease in the JKN and JKS values, the radial cracked and plastic zones around a blast hole show more development. With increase in the joint persistence, the plastic zones decrease around a blast hole.
Elahe Ghaemmaghami; Mohamad Reza Samadzadeh Yazdi; Mohammad Amin Darvishi; Ali akbar Sadati; Abbas Najafi
Abstract
As the mass ratio of alumina to silica (A/S ratio) in bauxite decreases, the cost of alumina production by the Bayer process sharply increases. With the increasingly fierce competition in the alumina industry and the gradual reduction in bauxite grade, when the A/S ratio drops to 3-4, the Bayer process ...
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As the mass ratio of alumina to silica (A/S ratio) in bauxite decreases, the cost of alumina production by the Bayer process sharply increases. With the increasingly fierce competition in the alumina industry and the gradual reduction in bauxite grade, when the A/S ratio drops to 3-4, the Bayer process is challenging to meet the market competition and production requirements. In such cases, the alumina production by sintering method has a vast development prospect and application potential for low-grade bauxite ores. The low A/S ratio and the high iron oxide content are the difficulties in the alumina production by the sintering process. This work adopts the lime-soda sinter process for extracting alumina from bauxite samples (A/S ratio = 1.34 and 20.80% Fe2O3) of the Semirom mine in Iran. The effects of sintering parameters are investigated. The maximum alumina extraction (88%) was obtained by a CaO/SiO2 molar ratio of 1.2, Na2O/Al2O3 molar ratio of 0.9, and sintering temperature at 1250 °C for 80 min. Also 83% of alumina is extracted by decreasing the N/A ratio to 0.66, to decrease the sodium carbonate consumption for a more economical process. The sintered materials are leached with sodium carbonate solution, and aluminum hydroxide [Al(OH)3] is precipitated. Finally, pure alumina (Al2O3) is obtained with a purity of 98 % after calcination at 1200 °C for 2 hours.
Mineral Processing
Nooshin Navi; Mohammad Karamoozian; Mohammad Reza Khani
Abstract
Red mud is an important solid tailing with strong alkalinity that is obtained during the extraction of alumina in the Bayer process. The global reserve of red mud is more than 4 billion tons, and its disposal as tailing has always been a serious environmental problem. This tailing is considered as a ...
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Red mud is an important solid tailing with strong alkalinity that is obtained during the extraction of alumina in the Bayer process. The global reserve of red mud is more than 4 billion tons, and its disposal as tailing has always been a serious environmental problem. This tailing is considered as a potential source, due to its high content of valuable metal compounds including iron. In this research work, the extraction of iron in red mud is investigated by the method of reduction roasting. The main influencing factors are also investigated. These methods include reduction in muffle and tube furnace, and temperature, reduction agent, and additive type are as important factors. Reduction roasting of the samples in a tube furnace, with Argon gas and vacuum, a mixture of red mud, graphite, and sodium carbonate at 700–1000 °C results in the formation of Fe3O4. Magnetic measurements indicate that saturation magnetization increases from 0.239 to 38.205 emu/g due to the formation of Fe3O4. Applying the magnetic field intensity of about 1000 Gauss results in the iron recovery of 89.9%.
Exploitation
Abbas Khajouei Sirjani; Farhang Sereshki; Mohammad Ataei; Mohammad Amiri Hossaini
Abstract
The most significant detrimental consequence of blasting operations is ground vibration. This phenomenon not only causes instability in the mine walls but also extends its destructive effects to various facilities and structures over several kilometers. Various researchers have proposed equations for ...
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The most significant detrimental consequence of blasting operations is ground vibration. This phenomenon not only causes instability in the mine walls but also extends its destructive effects to various facilities and structures over several kilometers. Various researchers have proposed equations for predicting Peak Particle Velocity (PPV), which are typically based on two parameters: the charge per delay and the distance to the blast site. However, according to different studies, the results of blasting operations are influenced by several factors, including the blast pattern, rock mass properties, and the type of explosives used. Since artificial intelligence technology has not yet been fully assessed in the mining industry, this study employs linear and nonlinear statistical models to estimate PPV at Golgohar Iron Ore Mine No. 1. To achieve this goal, 58 sets of blasting data were collected and analyzed, including parameters such as blast hole length, burden thickness, row spacing of the blast holes, stemming length, the number of blast holes, total explosive charge, the seismograph's distance from the blast site, and the PPV recorded by an explosive system using a detonating fuse. In the first stage, ground vibration was predicted using linear and nonlinear multivariate statistical models. In the second stage, to determine the objective function for optimizing the blast design using the shuffled frog-leaping algorithm, the performance of the statistical models was evaluated using R², RMSE, and MAPE indices. The multivariate linear statistical model, with R² = 0.9247, RMSE = 9.235, and MAPE = 12.525, was proposed and used as the objective function. Ultimately, the results showed that the combination of the statistical model technique with the shuffled frog-leaping algorithm could reduce PPV by up to 31%.
Mineral Processing
Alireza Javadi
Abstract
The main and economic mineral of antimony is stibnite or antimony sulfide, and the research and processes in the world are based on it, and oxide minerals are not considered among the economic and important reserves of antimony due to the difficulty of processing and the lack of optimal efficiency of ...
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The main and economic mineral of antimony is stibnite or antimony sulfide, and the research and processes in the world are based on it, and oxide minerals are not considered among the economic and important reserves of antimony due to the difficulty of processing and the lack of optimal efficiency of the flotation method. On the other hand, taking into account that a large part of the antimony reserve of Sefidabeh is made up of low-grade oxidized ore; this research on the method of economic extraction and the possibility of recovering this type of reserve will be important due to the strategic nature of antimony metal. According to the experiments conducted in this research, the effective parameters for flotation include: pH, collector concentration, activator concentration, depressant concentration, activator type, and humic acid concentration. DX7 software was used for statistical modeling of experiments. Based on the above parameters, the design of the experiment was carried out using a partial factorial method and finally the number of 16 experiments was determined for the effect of the above factors on the grade and weight recovery of the sample. Antimony ore flotation with a grade of 4.32% was carried out in a two-stage method. In this method, in the first stage, flotation of antimony sulfur (stibnite, Sb2S3) was performed at a specific pH by adding the activator of copper sulfate or lead nitrate and the depressant together, potassium amyl xanthate collector and MIBC. In the second stage of flotation, the tailings of the first stage of flotation for antimony oxides were treated with a sodium oleate collector (with determined concentrations) at a specific pH by adding copper sulfate or lead nitrate activator, sodium oleate collector and humic acid and MIBC frother agent. The interaction between pH and activator concentration (BD) has a direct effect on the amount of concentrated antimony, with an increase in pH from 6 to 8 antimony when using an activator concentration of 300 g/t, and a decrease when using an activator concentration of 500 g/t. Flotation was done. In the best conditions, with two-stage flotation of antimony, 68.99% recovery and 13.32 grade were obtained.
Rock Mechanics
Farhad Mollaei; Ali Moradzadeh; Reza Mohebian
Abstract
The important aspects of this study are to estimate the mechanical parameters of reservoir rock including Uniaxial Compressive Strength (UCS) and friction (FR) angle using well log data. The aim of this research is to estimate the UCS and FR angle (φ) using new deep learning (DL) methods including ...
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The important aspects of this study are to estimate the mechanical parameters of reservoir rock including Uniaxial Compressive Strength (UCS) and friction (FR) angle using well log data. The aim of this research is to estimate the UCS and FR angle (φ) using new deep learning (DL) methods including Multi-Layer Perceptron (MLP), Long Short-Term Memory (LSTM), Convolutional Neural Network (CNN), and CNN + LSTM (CL) by well log and core test data of one Iranian hydrocarbon field. As only 12 UCS and 6 FR core tests of single well in this field were available, they were firstly calculated, and then generalized to other depths using two newly derived equations and relevant logs. Next, the effective input logs' data for predicting these parameters have been selected by an auto-encoder DL method, and finally, the values of UCS and φ angle were predicted by the MLP, LSTM, CNN, and CL networks. The efficiency of these four prediction models was then evaluated using a blind dataset, and a range of statistical measures applied to training, testing, and blind datasets. Results show that all four models achieve satisfactory prediction accuracy. However, the CL model outperformed the others, yielding the lowest RMSE of 1.0052 and the highest R² of 0.9983 for UCS prediction, along with an RMSE of 0.0201 and R² of 0.9917 for φ angle prediction on the blind dataset. These findings highlight the high accuracy of deep learning algorithms, particularly the CL algorithm, which demonstrates superior precision compared to the MLP method.
Mineral Processing
Dorna Pirouzan; Reza Parvareh; Ziaeddin Pourkarimi; Mehdi Rahimi; Javad Moosavi; Hossein Habibi
Abstract
In our country, a massive volume of slag is generated annually from steel production facilities, amounting to about 20 percent of the total steel produced. This slag is an important and valuable source for extracting vanadium, with 67 percent of the world's vanadium production sourced from slag. Iran ...
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In our country, a massive volume of slag is generated annually from steel production facilities, amounting to about 20 percent of the total steel produced. This slag is an important and valuable source for extracting vanadium, with 67 percent of the world's vanadium production sourced from slag. Iran ranks among the top five countries that possess this vital metal; however, vanadium extraction from slag has not been carried out to date. Moreover, due to the unstable quality of the slag, its utilization in other industries has not been feasible. To prevent the environmentally harmful effects of accumulating slag and the inability to utilize it in various industries, it is essential to implement an economic solution for recovering the components present in steel-making slag. In the present project, after sampling from the stored slag deposits at Mobarakeh Steel Company, comprehensive laboratory and pilot-scale studies were conducted on the representative samples. Through processes involving roasting with sodium carbonate, acid leaching with 2 M sulfuric acid, iron cementation, solvent extraction using DEHPA, stripping, and scrubbing, we successfully extracted pentoxide vanadium with high purity suitable for producing ferrovanadium.
Rock Mechanics
Aram Ardalanzdeh; Seyed Davoud Mohammadi; Vahab Sarfarazi; Hossein Shahbazi
Abstract
Creating holes in rocks using different methods presents various challenges. In this research, an attempt was made to investigate these characteristics and the existing problems in creating holes based on the texture and brittleness of the rock. For this purpose, several core specimens were taken from ...
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Creating holes in rocks using different methods presents various challenges. In this research, an attempt was made to investigate these characteristics and the existing problems in creating holes based on the texture and brittleness of the rock. For this purpose, several core specimens were taken from the Alvand granitic batholith of Hamadan, and the petrological and textural indexes of the rocks were determined. There are four types of rock textures, ranging from coarse-grained to fine-grained. The texture coefficients (TC) for the four types of rocks (G1 to G4) were 1.709, 1.730, 1.774, and 1.697, respectively. The brittleness index (B1) for the four types of rocks (G1 to G4) were 9.13, 11.01, 12.07, and 10.65, respectively. After that, using a diamond drill, one hole was created in each rock core specimen, and at the end of drilling, a fracture pit was separated from the bottom of each hole in the specimen. The results show that as the mineral size decreases, the fracture pit depth also decreases, and in porphyry texture, the fracture pit depth is between the fracture pit depths of coarse-grained and medium-grained rocks. As the texture coefficient (TC) and brittleness of the rock specimens increase, the fracture pit depth decreases, and in porphyry texture, the fracture pit depth remains between the fracture pit depths of coarse-grained and medium-grained rocks. Finally, the results from laboratory tests indicate that creating holes using a drill to study the effect of the holes on rock behavior can cause damage to the rocks.
Negar Saeidi; Dariush Azizi; Mohammad Noaparast; Soheila Aslani; R Ramadi
Abstract
In this paper, iron ore sample from the Chadormalu was investigated to determine some comminution properties. Chadormalu deposit is one of the largest iron ore mine in Iran, which is located in Yazd province. The representative ore sample contained 57%Fe, 0.9%P and 0.17%S. The sample was crushed; afterward, ...
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In this paper, iron ore sample from the Chadormalu was investigated to determine some comminution properties. Chadormalu deposit is one of the largest iron ore mine in Iran, which is located in Yazd province. The representative ore sample contained 57%Fe, 0.9%P and 0.17%S. The sample was crushed; afterward, it was ground in various grinding times according to the Bond Ball mill approach to specify the work index values. Based on different grinding times and the obtained results, a new work index equation was then simulated through which grinding time was considered as the main variable. The relationships between work index, the work input and P80 were then concluded. In addition, the results of tests were then used to estimate the selection function parameter. A new equation was applied to determine energy efficiency which could be implemented for energy consumption calculation. Two equations for EB and EB/Elimit were then obtained, where EB is the efficiency of comminution, and the ELimit is the maximum limiting energy efficiency for particle fracture under compressive loading. These equations could estimate the parameters of the iron ore would be precisely estimated. Indeed, by means of work index value; some crushing and grinding characteristics of the taken sample were assessed by which comminution circuit would be designed much better.
Environment
B. Shokouh Saljoughi; A. Hezarkhani; E. Farahbakhsh
Abstract
The most significant aspect of a geochemical exploration program is to define and separate the anomalous values from the background. In the past decades, geochemical anomalies have been identified by means of various methods. Most of the conventional statistical methods aiming at defining the geochemical ...
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The most significant aspect of a geochemical exploration program is to define and separate the anomalous values from the background. In the past decades, geochemical anomalies have been identified by means of various methods. Most of the conventional statistical methods aiming at defining the geochemical concentration thresholds for separating anomalies from the background have limited the efficiency in the areas with complex geological settings. In this work, three methods including the Concentration-Area (C-A) and Spectrum-Area (S-A) fractal models, and the U-statistic method are applied to identify the geochemical anomalies in Avanj porphyry system due to a complex geological and tectonic setting. The results obtained show that the S-A and U-statistic methods present more acceptable outputs than the C-A method. The C-A model acts well to identify the geochemical anomalies within a region including a simple geochemical background; however, the model has limitations within a region including a complex geological setting, where each sub-area is characterized by different geochemical fields. The U-statistic method, by considering the location of sampling points, their spatial relation, and radius of influence for each point in the estimation of anomaly location, overcomes the limitations of the C-A model. The S-A model is a powerful tool to decompose mixed geochemical patterns into a geochemical anomaly map and a varied geochemical background map. The output of this method shows the analysis of geochemical data in the frequency domain, which can provide new exploratory information that may not be revealed in the spatial domain. Eventually, it can be pointed out that the accuracy of the S-A fractal model for determining the thresholds is higher than the other two methods mentioned.
A. Agah; N. Falahati
Abstract
In this research work, the potential capability of nano-clay and tonsil, as low-cost and domestic adsorbents, for the elimination of a cationic dye, (CR18) from contaminated water is investigated. The surface properties of the adsorbents are studied by means of the scanning electron microscopy (SEM) ...
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In this research work, the potential capability of nano-clay and tonsil, as low-cost and domestic adsorbents, for the elimination of a cationic dye, (CR18) from contaminated water is investigated. The surface properties of the adsorbents are studied by means of the scanning electron microscopy (SEM) and X-ray diffraction techniques. The effects of the initial dye concentration, pH, stirring speed, contact time, and adsorbent dosage are investigated at 25 . The results obtained show that the dye adsorption data from the nano-clay and tonsil experiments fit well to the Langmuir and Freundlich isotherms, respectively. The results of dye adsorption kinetics demonstrate that the adsorption system follows a pseudo-second-order model with a satisfactory correlation value (R=99%).The adsorption thermodynamics is also studied, concluding that the adsorption process is spontaneous and physically controlled. Under the optimum conditions (pH of 7, stirring speed of 200 rpm, CR18 concentration of 30 ppm and contact time of 30 min), the adsorption capacities of the mixed adsorbents show the maximum adsorption efficiency at the tonsil:nano-clay weight ratio of 1:2.
